Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2019 |
| Principal Product | Galvanized Steel Sheets |
| NAICS | 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 3496 - Misc. Fabricated Wire Products |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 64 |
| Plant Area (Sq.Ft.) | 128,509 |
| Annual Production | 300,000 Tons |
| Production Hrs. Annual | 8,568 |
| Location (State) | PA |
| View Case Study | |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $582,312 | 9,968,579 | kWh | $0.06 |
| Electricity Demand | $208,147 | 22,427 | kW-months/year | $9.28 |
| Electricity Fees | $(-8,830) | - | $ | - |
| Natural Gas | $1,101,170 | 286,726 | MMBtu | $3.84 |
| TOTAL ENERGY COSTS | $1,912,266 | |||
| RECOMMENDED SAVINGS* | $237,497 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $71,466 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Water Usage | Water Disposal | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Water Usage | Water Disposal | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | Tgal | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES |
Savings: $128,494 Cost: $314,600 |
- | - | - | - | $128,494 | 33,462 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$128,494 33,462 MMBtu |
- - Tgal |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.2524 AVOID COOLING OF PROCESS STREAMS OR MATERIALS THAT MUST SUBSEQUENTLY BE HEATED |
Savings: $37,537 Cost: $5,500 |
$(-632) | (-10,828) | $(-139) | (-15) | $38,308 | 9,977 | - | - | - | - | - | - |
$(-632) (-10,828) kWh |
$(-139) (-15) kW-months/year |
$38,308 9,977 MMBtu |
- - Tgal |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES |
Savings: $28,868 Cost: $78,000 |
$23,616 | 404,838 | $5,252 | 566 | - | - | - | - | - | - | - | - |
$23,616 404,838 kWh |
$5,252 566 kW-months/year |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
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| 04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $17,233 Cost: $58,107 |
$13,382 | 229,141 | $3,851 | 415 | - | - | - | - | - | - | - | - |
$13,382 229,141 kWh |
$3,851 415 kW-months/year |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $9,387 Cost: $4,000 |
$9,387 | 160,732 | - | - | - | - | - | - | - | - | - | - |
$9,387 160,732 kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 3.5131 RECYCLE WHITE WATER |
Savings: $8,651 Cost: $4,100 |
$(-373) | (-6,392) | - | - | - | - | $5,743 | 519 | $3,281 | 519 | - | - |
$(-373) (-6,392) kWh |
- - kW-months/year |
- - MMBtu |
$5,743 519 Tgal |
$3,281 519 Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $4,849 Cost: $738 |
$4,302 | 73,660 | $947 | 102 | - | - | - | - | - | - | $(-400) | - |
$4,302 73,660 kWh |
$947 102 kW-months/year |
- - MMBtu |
- - Tgal |
- - Tgal |
$(-400) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $1,540 Cost: $100 |
$1,262 | 21,603 | $278 | 30 | - | - | - | - | - | - | - | - |
$1,262 21,603 kWh |
$278 30 kW-months/year |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $938 Cost: - |
$771 | 13,203 | $167 | 18 | - | - | - | - | - | - | - | - |
$771 13,203 kWh |
$167 18 kW-months/year |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $237,497 Cost: $465,145 |
$51,715 | 885,957 | $10,356 | 1,116 | $166,802 | 43,439 | $5,743 | 519 | $3,281 | 519 | $(-400) | - | $51,715 885,957 kWh |
$10,356 1,116 kW-months/year |
$166,802 43,439 MMBtu |
$5,743 519 Tgal |
$3,281 519 Tgal |
$(-400) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $71,466 Cost: $145,045 |
$52,347 | 896,785 | $10,495 | 1,131 | - | - | $5,743 | 519 | $3,281 | 519 | $(-400) | - | $52,347 896,785 kWh |
$10,495 1,131 kW-months/year |
- - MMBtu |
$5,743 519 Tgal |
$3,281 519 Tgal |
$(-400) - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | Tgal | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Water Usage | Water Disposal | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Water Usage | Water Disposal | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||