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IAC Assessment: WV0585
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IAC Assessment: WV0585
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IAC Center West Virginia University
Assessment Year 2019
Principal Product Processed Rubber
NAICS 326299 - All Other Rubber Product Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 300
Plant Area (Sq.Ft.) 218,000
Annual Production 8,000,000 Units
Production Hrs. Annual 8,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $978,433 18,097,050 kWh $0.05
Electricity Demand $308,838 33,521 kW-months/year $9.21
Electricity Fees $174,072 - $ -
Natural Gas $46,019 7,283 MMBtu $6.32
TOTAL ENERGY COSTS $1,743,163
RECOMMENDED SAVINGS* $292,500 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,218
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Usage Water Disposal Personnel Changes Electricity Usage Electricity Demand Water Usage Water Disposal Personnel Changes
$ kWh $ kW-months/year $ Tgal $ Tgal $ $
01: 3.5131 RECYCLE WHITE WATER Savings:
$175,950
Cost:
$82,900
$(-2,170) (-40,105) - - $22,671 9,526 $155,449 53,975 - - $(-2,170)
(-40,105)
kWh
-
-
kW-months/year
$22,671
9,526
Tgal
$155,449
53,975
Tgal
-
-
$
02: 4.661 LEVEL ZERO – INSTALL CONTROL SYSTEMS FOR EXISTING EQUIPMENT Savings:
$33,124
Cost:
$77,800
$33,124 612,273 - - - - - - - - $33,124
612,273
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$30,373
Cost:
$10,462
$30,373 561,424 - - - - - - - - $30,373
561,424
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$18,306
Cost:
$16,750
$18,306 338,373 - - - - - - - - $18,306
338,373
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$9,261
Cost:
-
$7,447 137,658 $1,814 197 - - - - - - $7,447
137,658
kWh
$1,814
197
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,658
Cost:
$9,998
$6,157 113,803 $1,501 163 - - - - - - $6,157
113,803
kWh
$1,501
163
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,160
Cost:
$1,100
$6,160 113,860 - - - - - - - - $6,160
113,860
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$5,125
Cost:
$1,450
$4,447 82,199 $1,078 117 - - - - $(-400) - $4,447
82,199
kWh
$1,078
117
kW-months/year
-
-
Tgal
-
-
Tgal
$(-400)
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,529
Cost:
$250
$3,645 67,368 $884 96 - - - - - - $3,645
67,368
kWh
$884
96
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,014
Cost:
$1,303
$1,618 29,907 $396 43 - - - - - - $1,618
29,907
kWh
$396
43
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$292,500
Cost:
$202,013
$109,107 2,016,760 $5,673 616 $22,671 9,526 $155,449 53,975 $(-400) - $109,107
2,016,760
kWh
$5,673
616
kW-months/year
$22,671
9,526
Tgal
$155,449
53,975
Tgal
$(-400)
-
$
TOTAL IMPLEMENTED Savings:
$30,218
Cost:
$13,851
$25,829 477,427 $4,789 520 - - - - $(-400) - $25,829
477,427
kWh
$4,789
520
kW-months/year
-
-
Tgal
-
-
Tgal
$(-400)
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ Tgal $ $
Electricity Usage Electricity Demand Water Usage Water Disposal Personnel Changes Electricity Usage Electricity Demand Water Usage Water Disposal Personnel Changes