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IAC Assessment: WV0590
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IAC Assessment: WV0590
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center West Virginia University
Assessment Year 2020
Principal Product Cab trim
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 150
Plant Area (Sq.Ft.) 129,000
Annual Production 6,000,000 Units
Production Hrs. Annual 8,760
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $294,660 4,539,200 kWh $0.06
Electricity Demand $152,299 11,929 kW-months/year $12.77
Electricity Fees $6,562 - $ -
TOTAL ENERGY COSTS $456,901
RECOMMENDED SAVINGS* $165,142 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $68,319
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Water Consumption Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Water Consumption
$ kWh $ kW-months/year $ $ $ lb $ $ $ Tgal
01: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$42,278
Cost:
$44,000
$42,278 651,439 - - - - - - - - - - $42,278
651,439
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$41,451
Cost:
$66,168
$32,652 503,105 $8,799 689 - - - - - - - - $32,652
503,105
kWh
$8,799
689
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
Tgal
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$24,406
Cost:
$31,200
$24,406 376,051 - - - - - - - - - - $24,406
376,051
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
Tgal
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$16,468
Cost:
$5,109
$12,969 199,845 $3,499 274 - - - - - - - - $12,969
199,845
kWh
$3,499
274
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
Tgal
05: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$13,855
Cost:
$12,500
- - - - - - $13,855 422,400 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$13,855
422,400
lb
-
-
$
-
-
Tgal
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$9,428
Cost:
$15,500
$7,423 114,378 $2,005 157 - - - - - - - - $7,423
114,378
kWh
$2,005
157
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
Tgal
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,881
Cost:
$1,468
$3,847 59,272 $1,034 81 - - - - - - - - $3,847
59,272
kWh
$1,034
81
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
Tgal
08: 3.5131 RECYCLE WHITE WATER Savings:
$3,957
Cost:
$8,600
$(-232) (-3,581) - - - - - - - - $4,189 - $(-232)
(-3,581)
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
$4,189
-
Tgal
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,957
Cost:
$813
$2,331 35,916 $626 49 - - - - - - - - $2,331
35,916
kWh
$626
49
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
Tgal
10: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,899
Cost:
$8,000
- - - - $2,899 - - - - - - - -
-
kWh
-
-
kW-months/year
$2,899
-
$
-
-
lb
-
-
$
-
-
Tgal
11: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,693
Cost:
$1,000
$1,693 26,090 - - - - - - - - - - $1,693
26,090
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
Tgal
12: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$768
Cost:
$100
$602 9,276 $166 13 - - - - - - - - $602
9,276
kWh
$166
13
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
Tgal
13: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$101
Cost:
$271
$251 3,873 - - - - - - $(-150) - - - $251
3,873
kWh
-
-
kW-months/year
-
-
$
-
-
lb
$(-150)
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$165,142
Cost:
$194,729
$128,220 1,975,664 $16,129 1,263 $2,899 - $13,855 422,400 $(-150) - $4,189 - $128,220
1,975,664
kWh
$16,129
1,263
kW-months/year
$2,899
-
$
$13,855
422,400
lb
$(-150)
-
$
$4,189
-
Tgal
TOTAL IMPLEMENTED Savings:
$68,319
Cost:
$74,929
$54,345 837,377 $14,124 1,106 - - - - $(-150) - - - $54,345
837,377
kWh
$14,124
1,106
kW-months/year
-
-
$
-
-
lb
$(-150)
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Water Consumption Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Water Consumption