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IAC Assessment: WV0595
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IAC Assessment: WV0595
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IAC Center West Virginia University
Assessment Year 2020
Principal Product Manufacturing Custom Metal
NAICS 332710 - Machine Shops
SIC 3599 - Industrial Machinery, Nec
Sales $1,000,000-$5,000,000
# of Employees 15
Plant Area (Sq.Ft.) 15,000
Annual Production 400,000 Units
Production Hrs. Annual 2,652
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $56,140 1,303,830 kWh $0.04
Electricity Demand $39,839 2,924 kW-months/year $13.62
Natural Gas $19,301 2,499 MMBtu $7.72
TOTAL ENERGY COSTS $115,280
RECOMMENDED SAVINGS* $14,763 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,848
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$7,138
Cost:
$5,700
- - $7,138 525 - - - - -
-
kWh
$7,138
525
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$2,478
Cost:
$12,144
$1,022 23,708 $1,456 107 - - - - $1,022
23,708
kWh
$1,456
107
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,313
Cost:
$6,099
- - - - $1,313 171 - - -
-
kWh
-
-
kW-months/year
$1,313
171
MMBtu
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,299
Cost:
$4,225
$(-83) (-1,928) - - $1,382 179 - - $(-83)
(-1,928)
kWh
-
-
kW-months/year
$1,382
179
MMBtu
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,263
Cost:
$3,355
$882 20,457 $381 28 - - - - $882
20,457
kWh
$381
28
kW-months/year
-
-
MMBtu
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$650
Cost:
$1,100
- - - - $778 98 $(-128) - -
-
kWh
-
-
kW-months/year
$778
98
MMBtu
$(-128)
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$315
Cost:
$406
$199 4,606 $286 21 - - $(-170) - $199
4,606
kWh
$286
21
kW-months/year
-
-
MMBtu
$(-170)
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$188
Cost:
$305
$79 1,840 $109 8 - - - - $79
1,840
kWh
$109
8
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$119
Cost:
$85
$51 1,179 $68 5 - - - - $51
1,179
kWh
$68
5
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$14,763
Cost:
$33,419
$2,150 49,862 $9,438 694 $3,473 448 $(-298) - $2,150
49,862
kWh
$9,438
694
kW-months/year
$3,473
448
MMBtu
$(-298)
-
$
TOTAL IMPLEMENTED Savings:
$3,848
Cost:
$11,350
$1,211 28,082 $844 62 $2,091 269 $(-298) - $1,211
28,082
kWh
$844
62
kW-months/year
$2,091
269
MMBtu
$(-298)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes