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IAC Assessment: WV0601
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IAC Assessment: WV0601
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IAC Center West Virginia University
Assessment Year 2020
Principal Product Distilled Spirits
NAICS 312140 - Distilleries
SIC 2085 - Distilled And Blended Liquors
Sales $10,000,000-$50,000,000
# of Employees 28
Plant Area (Sq.Ft.) 6,766
Annual Production 159 Thousand Gallons
Production Hrs. Annual 8,400
Location (State) WV
View Case Study
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $29,162 746,827 kWh $0.04
Electricity Demand $36,410 2,107 kW-months/year $17.28
Electricity Fees $2,014 - $ -
Natural Gas $71,556 10,194 MMBtu $7.02
LPG $1,330 66 MMBtu $20.15
TOTAL ENERGY COSTS $271,907
RECOMMENDED SAVINGS* $59,174 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $59,174
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Gaseous Waste Personnel Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Gaseous Waste Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ lb $ $
01: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$24,050
Cost:
$90,000
- - - - - - $91,800 540,000 $(-24,550) 54,000 - - $(-43,200) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$91,800
540,000
gal
$(-24,550)
54,000
lb
-
-
lb
$(-43,200)
-
$
02: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$15,085
Cost:
$15,000
- - - - - - - - - - $15,085 2,011,350 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$15,085
2,011,350
lb
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,944
Cost:
$3,000
- - - - $5,944 851 - - - - - - - - -
-
kWh
-
-
kW-months/year
$5,944
851
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
04: 2.4145 INSTALL ISOLATION TRANSFORMER ON ADJUSTABLE FREQUENCY DRIVE Savings:
$4,392
Cost:
$6,660
$2,733 70,080 $1,659 96 - - - - - - - - - - $2,733
70,080
kWh
$1,659
96
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,885
Cost:
$13,900
- - - - $2,885 411 - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,885
411
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,355
Cost:
$1,691
$1,128 28,926 $1,227 71 - - - - - - - - - - $1,128
28,926
kWh
$1,227
71
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
07: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$2,303
Cost:
$10,560
$(-175) (-4,487) - - $2,478 353 - - - - - - - - $(-175)
(-4,487)
kWh
-
-
kW-months/year
$2,478
353
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,509
Cost:
$2,170
- - - - $1,509 215 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,509
215
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
09: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$514
Cost:
$1,425
$319 8,181 $195 11 - - - - - - - - - - $319
8,181
kWh
$195
11
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$137
Cost:
$530
$85 2,178 $52 3 - - - - - - - - - - $85
2,178
kWh
$52
3
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$59,174
Cost:
$144,936
$4,090 104,878 $3,133 181 $12,816 1,830 $91,800 540,000 $(-24,550) 54,000 $15,085 2,011,350 $(-43,200) - $4,090
104,878
kWh
$3,133
181
kW-months/year
$12,816
1,830
MMBtu
$91,800
540,000
gal
$(-24,550)
54,000
lb
$15,085
2,011,350
lb
$(-43,200)
-
$
TOTAL IMPLEMENTED Savings:
$59,174
Cost:
$144,936
$4,090 104,878 $3,133 181 $12,816 1,830 $91,800 540,000 $(-24,550) 54,000 $15,085 2,011,350 $(-43,200) - $4,090
104,878
kWh
$3,133
181
kW-months/year
$12,816
1,830
MMBtu
$91,800
540,000
gal
$(-24,550)
54,000
lb
$15,085
2,011,350
lb
$(-43,200)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ lb $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Gaseous Waste Personnel Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Gaseous Waste Personnel Changes