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IAC Assessment: WV0610
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IAC Assessment: WV0610
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IAC Center West Virginia University
Assessment Year 2021
Principal Product Processed Coffee Beans
NAICS 311920 - Coffee and Tea Manufacturing
SIC 2095 - Roasted Coffee
Sales $10,000,000-$50,000,000
# of Employees 23
Plant Area (Sq.Ft.) 116,000
Annual Production 7,690 Tons
Production Hrs. Annual 4,160
Location (State) MD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $462,900 5,439,382 kWh $0.09
Electricity Demand $57,219 10,823 kW-months/year $5.29
Electricity Fees $60,054 - $ -
Natural Gas $134,406 40,605 MMBtu $3.31
TOTAL ENERGY COSTS $714,579
RECOMMENDED SAVINGS* $96,204 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $50,464
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$25,994
Cost:
$14,525
$21,841 256,645 $4,153 785 - - - - - - $21,841
256,645
kWh
$4,153
785
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$23,895
Cost:
$37,803
$21,885 257,166 $2,010 380 - - - - - - $21,885
257,166
kWh
$2,010
380
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$12,856
Cost:
$33,120
$(-225) (-2,648) - - $13,081 3,591 - - - - $(-225)
(-2,648)
kWh
-
-
kW-months/year
$13,081
3,591
MMBtu
-
-
Tgal
-
-
$
04: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$5,861
Cost:
$600
- - - - - - $5,861 403 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,861
403
Tgal
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,437
Cost:
$2,340
$5,010 58,872 $427 81 - - - - - - $5,010
58,872
kWh
$427
81
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$4,869
Cost:
$3,900
$4,722 55,481 $847 160 - - - - $(-700) - $4,722
55,481
kWh
$847
160
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-700)
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,772
Cost:
$4,186
$4,397 51,665 $375 71 - - - - - - $4,397
51,665
kWh
$375
71
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$4,217
Cost:
$19,800
- - - - $4,217 1,274 - - - - -
-
kWh
-
-
kW-months/year
$4,217
1,274
MMBtu
-
-
Tgal
-
-
$
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,674
Cost:
$1,700
- - - - $3,274 992 - - $(-600) - -
-
kWh
-
-
kW-months/year
$3,274
992
MMBtu
-
-
Tgal
$(-600)
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,654
Cost:
$100
$2,448 28,766 $206 39 - - - - - - $2,448
28,766
kWh
$206
39
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
11: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,566
Cost:
$733
$2,580 30,323 $386 73 - - - - $(-400) - $2,580
30,323
kWh
$386
73
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-400)
-
$
12: 2.2511 INSULATE BARE EQUIPMENT Savings:
$409
Cost:
$488
- - - - $409 124 - - - - -
-
kWh
-
-
kW-months/year
$409
124
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$96,204
Cost:
$119,295
$62,658 736,270 $8,404 1,589 $20,981 5,981 $5,861 403 $(-1,700) - $62,658
736,270
kWh
$8,404
1,589
kW-months/year
$20,981
5,981
MMBtu
$5,861
403
Tgal
$(-1,700)
-
$
TOTAL IMPLEMENTED Savings:
$50,464
Cost:
$24,386
$36,601 430,087 $6,019 1,138 $3,683 1,116 $5,861 403 $(-1,700) - $36,601
430,087
kWh
$6,019
1,138
kW-months/year
$3,683
1,116
MMBtu
$5,861
403
Tgal
$(-1,700)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes