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IAC Assessment: WV0616
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IAC Assessment: WV0616
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IAC Center West Virginia University
Assessment Year 2021
Principal Product Hand tools
NAICS 332216 - Saw Blade and Handtool Manufacturing
SIC 3423 - Hand And Edge Tools, Nec
Sales $1,000,000-$5,000,000
# of Employees 18
Plant Area (Sq.Ft.) 40,450
Annual Production 25,000 Units
Production Hrs. Annual 2,000
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $24,650 294,144 kWh $0.08
Electricity Demand $22,050 2,090 kW-months/year $10.55
Electricity Fees $2,846 - $ -
Natural Gas $52,988 4,730 MMBtu $11.20
TOTAL ENERGY COSTS $102,534
RECOMMENDED SAVINGS* $20,729 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,324
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$3,763
Cost:
$7,400
- - - - $3,763 336 - - - - -
-
kWh
-
-
kW-months/year
$3,763
336
MMBtu
-
-
$
-
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,615
Cost:
$9,369
$2,075 24,758 $1,540 146 - - - - - - $2,075
24,758
kWh
$1,540
146
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,901
Cost:
$1,650
- - - - $2,901 259 - - - - -
-
kWh
-
-
kW-months/year
$2,901
259
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,796
Cost:
$399
$1,593 19,008 $1,203 114 - - - - - - $1,593
19,008
kWh
$1,203
114
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,079
Cost:
$2,877
$1,182 14,109 $897 85 - - - - - - $1,182
14,109
kWh
$897
85
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,047
Cost:
$4,500
- - $2,047 194 - - - - - - -
-
kWh
$2,047
194
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,963
Cost:
$542
$1,119 13,350 $844 80 - - - - - - $1,119
13,350
kWh
$844
80
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.1125 CONVERT TO OXYFUEL BURNERS Savings:
$980
Cost:
$4,400
- - - - $14,829 1,324 - - $(-13,849) - -
-
kWh
-
-
kW-months/year
$14,829
1,324
MMBtu
-
-
$
$(-13,849)
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$412
Cost:
$25
$233 2,778 $179 17 - - - - - - $233
2,778
kWh
$179
17
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$173
Cost:
$594
$157 1,879 $116 11 - - $(-100) - - - $157
1,879
kWh
$116
11
kW-months/year
-
-
MMBtu
$(-100)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$20,729
Cost:
$31,756
$6,359 75,882 $6,826 647 $21,493 1,919 $(-100) - $(-13,849) - $6,359
75,882
kWh
$6,826
647
kW-months/year
$21,493
1,919
MMBtu
$(-100)
-
$
$(-13,849)
-
$
TOTAL IMPLEMENTED Savings:
$10,324
Cost:
$6,087
$4,284 51,124 $3,239 307 $2,901 259 $(-100) - - - $4,284
51,124
kWh
$3,239
307
kW-months/year
$2,901
259
MMBtu
$(-100)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost