Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2022 |
| Principal Product | Aluminum Galvanized Steel |
| NAICS | 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 3479 - Metal Coating And Allied Services |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 150 |
| Plant Area (Sq.Ft.) | 350,000 |
| Annual Production | 700,000 Tons |
| Production Hrs. Annual | 8,760 |
| Location (State) | WV |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $1,332,048 | 51,629,778 | kWh | $0.03 |
| Electricity Demand | $1,476,294 | 105,418 | kW-months/year | $14.00 |
| Electricity Fees | $142,403 | - | $ | - |
| Natural Gas | $2,340,877 | 694,518 | MMBtu | $3.37 |
| TOTAL ENERGY COSTS | $5,291,622 | |||
| RECOMMENDED SAVINGS* | $220,901 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $76,908 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $46,415 Cost: $81,000 |
$26,465 | 1,025,772 | $19,950 | 1,425 | - | - | - | - |
$26,465 1,025,772 kWh |
$19,950 1,425 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $41,175 Cost: $63,410 |
$23,101 | 895,412 | $18,074 | 1,291 | - | - | - | - |
$23,101 895,412 kWh |
$18,074 1,291 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $31,971 Cost: $11,460 |
$(-105) | (-4,072) | - | - | $32,076 | 9,518 | - | - |
$(-105) (-4,072) kWh |
- - kW-months/year |
$32,076 9,518 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $25,562 Cost: $534 |
$14,642 | 567,507 | $10,920 | 780 | - | - | - | - |
$14,642 567,507 kWh |
$10,920 780 kW-months/year |
- - MMBtu |
- - $ |
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| 05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $20,481 Cost: $1,000 |
$15,677 | 607,649 | $11,648 | 832 | - | - | $(-6,844) | - |
$15,677 607,649 kWh |
$11,648 832 kW-months/year |
- - MMBtu |
$(-6,844) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $14,226 Cost: $1,514 |
$8,329 | 322,814 | $6,188 | 442 | - | - | $(-291) | - |
$8,329 322,814 kWh |
$6,188 442 kW-months/year |
- - MMBtu |
$(-291) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $12,611 Cost: $45,435 |
$7,011 | 271,753 | $5,600 | 400 | - | - | - | - |
$7,011 271,753 kWh |
$5,600 400 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT |
Savings: $11,821 Cost: $43,746 |
$(-24,870) | (-963,970) | $(-18,746) | (-1,339) | $55,437 | 16,450 | - | - |
$(-24,870) (-963,970) kWh |
$(-18,746) (-1,339) kW-months/year |
$55,437 16,450 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $10,727 Cost: $3,024 |
- | - | - | - | $10,727 | 3,183 | - | - |
- - kWh |
- - kW-months/year |
$10,727 3,183 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $5,912 Cost: $2,928 |
- | - | - | - | $5,912 | 1,754 | - | - |
- - kWh |
- - kW-months/year |
$5,912 1,754 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $220,901 Cost: $254,051 |
$70,250 | 2,722,865 | $53,634 | 3,831 | $104,152 | 30,905 | $(-7,135) | - | $70,250 2,722,865 kWh |
$53,634 3,831 kW-months/year |
$104,152 30,905 MMBtu |
$(-7,135) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $76,908 Cost: $9,000 |
$38,648 | 1,497,970 | $28,756 | 2,054 | $16,639 | 4,937 | $(-7,135) | - | $38,648 1,497,970 kWh |
$28,756 2,054 kW-months/year |
$16,639 4,937 MMBtu |
$(-7,135) - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||