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IAC Assessment: WV0620
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IAC Assessment: WV0620
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center West Virginia University
Assessment Year 2022
Principal Product Medium Duty Truck
NAICS 336120 - Heavy Duty Truck Manufacturing
SIC 3713 - Truck And Bus Bodies
Sales $50,000,000-$100,000,000
# of Employees 375
Plant Area (Sq.Ft.) 970,000
Annual Production 13,500 Units
Production Hrs. Annual 2,250
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $154,857 3,822,182 kWh $0.04
Electricity Demand $163,386 10,308 kW-months/year $15.85
Natural Gas $58,492 8,332 MMBtu $7.02
TOTAL ENERGY COSTS $395,057
RECOMMENDED SAVINGS* $53,983 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,412
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$13,903
Cost:
$67,984
$739 18,252 $507 32 $12,657 1,803 - - - - - - $739
18,252
kWh
$507
32
kW-months/year
$12,657
1,803
MMBtu
-
-
gal
-
-
$
-
-
$
02: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$9,086
Cost:
$4,900
$(-1,068) (-26,370) $(-571) (-36) - - $10,725 9,839 - - - - $(-1,068)
(-26,370)
kWh
$(-571)
(-36)
kW-months/year
-
-
MMBtu
$10,725
9,839
gal
-
-
$
-
-
$
03: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$7,597
Cost:
$37,000
$1,406 34,706 $2,932 185 $7,259 1,034 - - $(-4,000) - - - $1,406
34,706
kWh
$2,932
185
kW-months/year
$7,259
1,034
MMBtu
-
-
gal
$(-4,000)
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,233
Cost:
$660
$2,017 49,803 $4,216 266 - - - - - - - - $2,017
49,803
kWh
$4,216
266
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
05: 2.7245 USE DIRECT AIR SUPPLY TO EXHAUST HOODS Savings:
$4,159
Cost:
$8,300
$582 14,365 $1,696 107 $1,881 268 - - - - - - $582
14,365
kWh
$1,696
107
kW-months/year
$1,881
268
MMBtu
-
-
gal
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,394
Cost:
$7,905
$1,354 33,439 $2,790 176 - - - - $(-750) - - - $1,354
33,439
kWh
$2,790
176
kW-months/year
-
-
MMBtu
-
-
gal
$(-750)
-
$
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,785
Cost:
$7,090
- - - - - - - - - - $2,785 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$2,785
-
$
08: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,669
Cost:
$3,970
$1,449 35,784 $1,220 77 - - - - - - - - $1,449
35,784
kWh
$1,220
77
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,129
Cost:
$1,773
$687 16,952 $1,442 91 - - - - - - - - $687
16,952
kWh
$1,442
91
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
10: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$2,028
Cost:
$9,280
$(-1,185) (-29,250) $(-2,473) (-156) $5,686 810 - - - - - - $(-1,185)
(-29,250)
kWh
$(-2,473)
(-156)
kW-months/year
$5,686
810
MMBtu
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$53,983
Cost:
$148,862
$5,981 147,681 $11,759 742 $27,483 3,915 $10,725 9,839 $(-4,750) - $2,785 - $5,981
147,681
kWh
$11,759
742
kW-months/year
$27,483
3,915
MMBtu
$10,725
9,839
gal
$(-4,750)
-
$
$2,785
-
$
TOTAL IMPLEMENTED Savings:
$12,412
Cost:
$15,655
$3,371 83,242 $7,006 442 - - - - $(-750) - $2,785 - $3,371
83,242
kWh
$7,006
442
kW-months/year
-
-
MMBtu
-
-
gal
$(-750)
-
$
$2,785
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost