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IAC Assessment: WV0621
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IAC Assessment: WV0621
IAC Center West Virginia University
Assessment Year 2022
Principal Product High voltage switch
NAICS 335313 - Switchgear and Switchboard Apparatus Manufacturing
SIC 3613 - Switchgear And Switchboard Apparatus
Sales $50,000,000-$100,000,000
# of Employees 344
Plant Area (Sq.Ft.) 217,000
Annual Production 750,000 Units
Production Hrs. Annual 4,654
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $128,256 1,891,973 kWh $0.07
Electricity Demand $20,597 7,330 kW-months/year $2.81
Electricity Fees $(-14,232) - $ -
Natural Gas $25,801 1,619 MMBtu $15.94
TOTAL ENERGY COSTS $169,224
RECOMMENDED SAVINGS* $53,742 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$12,269
Cost:
$21,859
$10,614 156,549 $1,655 589 - - - - - - $10,614
156,549
kWh
$1,655
589
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$9,862
Cost:
$48,343
$(-14,320) (-211,204) $(-812) (-289) - - $24,994 1,569 - - $(-14,320)
(-211,204)
kWh
$(-812)
(-289)
kW-months/year
-
-
$
$24,994
1,569
MMBtu
-
-
$
03: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$7,354
Cost:
$20,540
$308 4,546 $37 13 - - $7,009 440 - - $308
4,546
kWh
$37
13
kW-months/year
-
-
$
$7,009
440
MMBtu
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,686
Cost:
$23,557
$5,627 83,001 $1,059 377 - - - - - - $5,627
83,001
kWh
$1,059
377
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,366
Cost:
$465
$5,751 84,818 $615 219 - - - - - - $5,751
84,818
kWh
$615
219
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$3,888
Cost:
$18,000
$3,511 51,791 $377 134 - - - - - - $3,511
51,791
kWh
$377
134
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,302
Cost:
$2,408
$2,080 30,680 $222 79 - - - - - - $2,080
30,680
kWh
$222
79
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,675
Cost:
$3,980
- - $1,675 596 - - - - - - -
-
kWh
$1,675
596
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,010
Cost:
$4,122
$869 12,823 $141 50 - - - - - - $869
12,823
kWh
$141
50
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$601
Cost:
$98
$542 7,989 $59 21 - - - - - - $542
7,989
kWh
$59
21
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$596
Cost:
$2,747
- - - - $596 - - - - - -
-
kWh
-
-
kW-months/year
$596
-
$
-
-
MMBtu
-
-
$
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$582
Cost:
$1,321
$491 7,244 $54 19 - - $37 2 - - $491
7,244
kWh
$54
19
kW-months/year
-
-
$
$37
2
MMBtu
-
-
$
13: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$412
Cost:
$1,761
$639 9,419 $67 24 - - - - $(-294) - $639
9,419
kWh
$67
24
kW-months/year
-
-
$
-
-
MMBtu
$(-294)
-
$
14: 2.2511 INSULATE BARE EQUIPMENT Savings:
$139
Cost:
$325
$139 2,051 - - - - - - - - $139
2,051
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$53,742
Cost:
$149,526
$16,251 239,707 $5,149 1,832 $596 - $32,040 2,011 $(-294) - $16,251
239,707
kWh
$5,149
1,832
kW-months/year
$596
-
$
$32,040
2,011
MMBtu
$(-294)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes