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IAC Assessment: WV0632
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IAC Assessment: WV0632
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IAC Center West Virginia University
Assessment Year 2022
Principal Product Remanufactured Powertrain Components
NAICS 333618 - Other Engine Equipment Manufacturing
SIC 3519 - Internal Combustion Engines, Nec
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 70,000
Annual Production 43,219 Units
Production Hrs. Annual 4,000
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $161,537 2,170,473 kWh $0.07
Electricity Demand $31,783 7,976 kW-months/year $3.98
Electricity Fees $913 - $ -
Natural Gas $37,294 9,758 MMBtu $3.82
TOTAL ENERGY COSTS $231,527
RECOMMENDED SAVINGS* $29,884 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,889
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 3.4151 MINIMIZE WATER USAGE Savings:
$12,558
Cost:
$11,644
$(-464) (-6,234) $(-76) (-19) - - $13,764 506 $(-666) - $(-464)
(-6,234)
kWh
$(-76)
(-19)
kW-months/year
-
-
MMBtu
$13,764
506
Tgal
$(-666)
-
$
02: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$5,035
Cost:
$3,423
- - - - $5,035 1,318 - - - - -
-
kWh
-
-
kW-months/year
$5,035
1,318
MMBtu
-
-
Tgal
-
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$4,403
Cost:
$2,234
$3,793 50,981 $610 153 - - - - - - $3,793
50,981
kWh
$610
153
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,805
Cost:
$706
$1,554 20,888 $251 63 - - - - - - $1,554
20,888
kWh
$251
63
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$1,169
Cost:
$5,688
- - - - $1,169 306 - - - - -
-
kWh
-
-
kW-months/year
$1,169
306
MMBtu
-
-
Tgal
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,112
Cost:
$1,037
- - - - $1,112 291 - - - - -
-
kWh
-
-
kW-months/year
$1,112
291
MMBtu
-
-
Tgal
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$865
Cost:
$2,227
$423 5,687 $68 17 $374 98 - - - - $423
5,687
kWh
$68
17
kW-months/year
$374
98
MMBtu
-
-
Tgal
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$727
Cost:
$92
$627 8,429 $100 25 - - - - - - $627
8,429
kWh
$100
25
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$714
Cost:
$1,638
$732 9,839 $120 30 - - - - $(-138) - $732
9,839
kWh
$120
30
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-138)
-
$
10: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$669
Cost:
$3,115
- - - - $669 175 - - - - -
-
kWh
-
-
kW-months/year
$669
175
MMBtu
-
-
Tgal
-
-
$
11: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$456
Cost:
$1,192
$392 5,271 $64 16 - - - - - - $392
5,271
kWh
$64
16
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
12: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$371
Cost:
$1,135
$313 4,209 $58 15 - - - - - - $313
4,209
kWh
$58
15
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$29,884
Cost:
$34,131
$7,370 99,070 $1,195 300 $8,359 2,188 $13,764 506 $(-804) - $7,370
99,070
kWh
$1,195
300
kW-months/year
$8,359
2,188
MMBtu
$13,764
506
Tgal
$(-804)
-
$
TOTAL IMPLEMENTED Savings:
$10,889
Cost:
$12,338
$3,618 48,636 $593 149 $6,816 1,784 - - $(-138) - $3,618
48,636
kWh
$593
149
kW-months/year
$6,816
1,784
MMBtu
-
-
Tgal
$(-138)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes