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IAC Assessment: WV0637
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IAC Assessment: WV0637
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center West Virginia University
Assessment Year 2023
Principal Product Power Distribution Components
NAICS 335311 - Power, Distribution, and Specialty Transformer Manufacturing
SIC 3643 - Current-carrying Wiring Devices
Sales $50,000,000-$100,000,000
# of Employees 450
Plant Area (Sq.Ft.) 180,000
Annual Production 100,000 Units
Production Hrs. Annual 6,916
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $182,140 3,020,973 kWh $0.06
Electricity Demand $40,816 6,739 kW-months/year $6.06
Electricity Fees $15,676 - $ -
Natural Gas $64,003 13,623 MMBtu $4.70
TOTAL ENERGY COSTS $302,635
RECOMMENDED SAVINGS* $11,710 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,993
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,145
Cost:
$8,026
$6,054 100,395 $1,091 180 - - - - $6,054
100,395
kWh
$1,091
180
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,462
Cost:
$188
$1,244 20,637 $218 36 - - - - $1,244
20,637
kWh
$218
36
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,065
Cost:
$3,353
$677 11,224 $388 64 - - - - $677
11,224
kWh
$388
64
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$678
Cost:
$50
$575 9,538 $103 17 - - - - $575
9,538
kWh
$103
17
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$572
Cost:
$1,465
$536 8,883 $36 6 - - - - $536
8,883
kWh
$36
6
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$502
Cost:
$617
$492 8,154 $85 14 - - $(-75) - $492
8,154
kWh
$85
14
kW-months/year
-
-
MMBtu
$(-75)
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$164
Cost:
$483
$140 2,314 $24 4 - - - - $140
2,314
kWh
$24
4
kW-months/year
-
-
MMBtu
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$122
Cost:
$600
- - - - $122 26 - - -
-
kWh
-
-
kW-months/year
$122
26
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$11,710
Cost:
$14,782
$9,718 161,145 $1,945 321 $122 26 $(-75) - $9,718
161,145
kWh
$1,945
321
kW-months/year
$122
26
MMBtu
$(-75)
-
$
TOTAL IMPLEMENTED Savings:
$3,993
Cost:
$5,291
$3,128 51,867 $818 135 $122 26 $(-75) - $3,128
51,867
kWh
$818
135
kW-months/year
$122
26
MMBtu
$(-75)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes