Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2023 |
| Principal Product | Copper Sheet Products and Bus Bars |
| NAICS | 331410 - Nonferrous Metal (except Aluminum) Smelting and Refining |
| SIC | 3366 - Copper Foundries |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 100 |
| Plant Area (Sq.Ft.) | 442,351 |
| Annual Production | 110,000 Tons |
| Production Hrs. Annual | 8,736 |
| Location (State) | PA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $1,846,259 | 26,534,313 | kWh | $0.07 |
| Electricity Demand | $1,043,849 | 71,987 | kW-months/year | $14.50 |
| Natural Gas | $2,700,870 | 382,455 | MMBtu | $7.06 |
| TOTAL ENERGY COSTS | $5,590,978 | |||
| RECOMMENDED SAVINGS* | $1,447,599 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $53,115 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | One-time Revenue or Avoided Cost | Increase in Production | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | One-time Revenue or Avoided Cost | Increase in Production | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | % | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $1,281,087 Cost: $1,151,450 |
- | - | - | - | $71,087 | 10,069 | - | - | - | - | $1,210,000 | - |
- - kWh |
- - kW-months/year |
$71,087 10,069 MMBtu |
- - $ |
- - $ |
$1,210,000 - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR |
Savings: $76,363 Cost: $381,250 |
$86,638 | 1,244,796 | $24,725 | 1,705 | - | - | $(-35,000) | - | - | - | - | - |
$86,638 1,244,796 kWh |
$24,725 1,705 kW-months/year |
- - MMBtu |
$(-35,000) - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $19,872 Cost: $1,250 |
$15,464 | 222,189 | $4,408 | 304 | - | - | - | - | - | - | - | - |
$15,464 222,189 kWh |
$4,408 304 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $17,944 Cost: $36,920 |
$15,160 | 217,822 | $2,784 | 192 | - | - | - | - | - | - | - | - |
$15,160 217,822 kWh |
$2,784 192 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $11,555 Cost: $2,233 |
$9,049 | 130,008 | $2,581 | 178 | - | - | $(-75) | - | - | - | - | - |
$9,049 130,008 kWh |
$2,581 178 kW-months/year |
- - MMBtu |
$(-75) - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $9,297 Cost: $100 |
$7,238 | 103,997 | $2,059 | 142 | - | - | - | - | - | - | - | - |
$7,238 103,997 kWh |
$2,059 142 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER |
Savings: $7,420 Cost: $25,000 |
- | - | - | - | $5,803 | 822 | - | - | $1,617 | - | - | - |
- - kWh |
- - kW-months/year |
$5,803 822 MMBtu |
- - $ |
$1,617 - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $6,827 Cost: $16,000 |
- | - | - | - | $6,827 | 967 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$6,827 967 MMBtu |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $5,246 Cost: $3,107 |
- | - | - | - | $5,246 | 743 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$5,246 743 MMBtu |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT |
Savings: $4,843 Cost: $10,000 |
$3,161 | 45,415 | $1,682 | 116 | - | - | - | - | - | - | - | - |
$3,161 45,415 kWh |
$1,682 116 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $4,250 Cost: $908 |
- | - | - | - | $4,250 | 602 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$4,250 602 MMBtu |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $2,627 Cost: $7,083 |
$1,278 | 18,366 | $1,349 | 93 | - | - | - | - | - | - | - | - |
$1,278 18,366 kWh |
$1,349 93 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $268 Cost: $211 |
- | - | - | - | $268 | 38 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$268 38 MMBtu |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $1,447,599 Cost: $1,635,512 |
$137,988 | 1,982,593 | $39,588 | 2,730 | $93,481 | 13,241 | $(-35,075) | - | $1,617 | - | $1,210,000 | - | $137,988 1,982,593 kWh |
$39,588 2,730 kW-months/year |
$93,481 13,241 MMBtu |
$(-35,075) - $ |
$1,617 - $ |
$1,210,000 - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $53,115 Cost: $14,892 |
$33,029 | 474,560 | $10,397 | 717 | $9,764 | 1,383 | $(-75) | - | - | - | - | - | $33,029 474,560 kWh |
$10,397 717 kW-months/year |
$9,764 1,383 MMBtu |
$(-75) - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | % | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | One-time Revenue or Avoided Cost | Increase in Production | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | One-time Revenue or Avoided Cost | Increase in Production | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||