Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2023 |
| Principal Product | Iron and Steel Forging |
| NAICS | 332111 - Iron and Steel Forging |
| SIC | 3462 - Iron And Steel Forgings |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 91 |
| Plant Area (Sq.Ft.) | 144,000 |
| Annual Production | 20,000 Tons |
| Production Hrs. Annual | 7,488 |
| Location (State) | PA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $486,899 | 6,982,099 | kWh | $0.07 |
| Electricity Demand | $85,432 | 18,897 | kW-months/year | $4.52 |
| Electricity Fees | $38,331 | - | $ | - |
| Natural Gas | $1,921,662 | 287,805 | MMBtu | $6.68 |
| TOTAL ENERGY COSTS | $2,532,324 | |||
| RECOMMENDED SAVINGS* | $330,457 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $23,832 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Administrative Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Administrative Changes | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES |
Savings: $216,485 Cost: $812,825 |
- | - | - | - | $216,485 | 32,408 | - | - | - | - |
- - kWh |
- - kW-months/year |
$216,485 32,408 MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $43,670 Cost: $212,780 |
$30,813 | 442,076 | $12,857 | 2,832 | - | - | - | - | - | - |
$30,813 442,076 kWh |
$12,857 2,832 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR |
Savings: $43,563 Cost: $209,750 |
$71,137 | 1,020,614 | $7,426 | 1,636 | - | - | $(-35,000) | - | - | - |
$71,137 1,020,614 kWh |
$7,426 1,636 kW-months/year |
- - MMBtu |
$(-35,000) - $ |
- - $ |
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| 04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $6,002 Cost: $9,194 |
$5,421 | 77,770 | $581 | 128 | - | - | - | - | - | - |
$5,421 77,770 kWh |
$581 128 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
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| 05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE |
Savings: $5,135 Cost: $10,165 |
$4,649 | 66,702 | $486 | 107 | - | - | - | - | - | - |
$4,649 66,702 kWh |
$486 107 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $3,905 Cost: $1,500 |
$6,369 | 91,379 | $663 | 146 | - | - | $(-3,127) | - | - | - |
$6,369 91,379 kWh |
$663 146 kW-months/year |
- - MMBtu |
$(-3,127) - $ |
- - $ |
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| 07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $3,201 Cost: $1,563 |
$2,986 | 42,834 | $313 | 69 | - | - | - | - | $(-98) | - |
$2,986 42,834 kWh |
$313 69 kW-months/year |
- - MMBtu |
- - $ |
$(-98) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $3,011 Cost: $596 |
$2,725 | 39,102 | $286 | 63 | - | - | - | - | - | - |
$2,725 39,102 kWh |
$286 63 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $2,907 Cost: $11,135 |
$2,884 | 41,377 | $23 | 5 | - | - | - | - | - | - |
$2,884 41,377 kWh |
$23 5 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES |
Savings: $1,582 Cost: $5,558 |
$1,432 | 20,552 | $150 | 33 | - | - | - | - | - | - |
$1,432 20,552 kWh |
$150 33 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $930 Cost: $135 |
- | - | - | - | $930 | 139 | - | - | - | - |
- - kWh |
- - kW-months/year |
$930 139 MMBtu |
- - $ |
- - $ |
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| 12: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $66 Cost: $178 |
$61 | 878 | $5 | 1 | - | - | - | - | - | - |
$61 878 kWh |
$5 1 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $330,457 Cost: $1,275,379 |
$128,477 | 1,843,284 | $22,790 | 5,020 | $217,415 | 32,547 | $(-38,127) | - | $(-98) | - | $128,477 1,843,284 kWh |
$22,790 5,020 kW-months/year |
$217,415 32,547 MMBtu |
$(-38,127) - $ |
$(-98) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $23,832 Cost: $28,889 |
$23,643 | 339,217 | $2,484 | 547 | $930 | 139 | $(-3,127) | - | $(-98) | - | $23,643 339,217 kWh |
$2,484 547 kW-months/year |
$930 139 MMBtu |
$(-3,127) - $ |
$(-98) - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Administrative Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Administrative Changes | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||