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IAC Assessment: WV0645
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IAC Assessment: WV0645
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center West Virginia University
Assessment Year 2023
Principal Product Automation Positioning Equipment
NAICS 335999 - All Other Miscellaneous Electrical Equipment and Component Manufacturing
SIC 3699 - Electrical Equipment & Supplies, Nec
Sales $10,000,000-$50,000,000
# of Employees 123
Plant Area (Sq.Ft.) 50,000
Annual Production 50,000 Tons
Production Hrs. Annual 4,000
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $61,401 998,757 kWh $0.06
Electricity Demand $6,454 2,297 kW-months/year $2.81
Electricity Fees $908 - $ -
Natural Gas $6,505 1,705 MMBtu $3.82
TOTAL ENERGY COSTS $75,268
RECOMMENDED SAVINGS* $11,375 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,422
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,119
Cost:
$24,727
$4,453 72,403 $666 237 - - - - $4,453
72,403
kWh
$666
237
kW-months/year
-
-
MMBtu
-
-
$
02: 2.6232 INSTALL SET-BACK TIMERS Savings:
$1,981
Cost:
$1,274
$938 15,254 $216 77 $827 217 - - $938
15,254
kWh
$216
77
kW-months/year
$827
217
MMBtu
-
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,083
Cost:
$5,364
$979 15,912 $104 37 - - - - $979
15,912
kWh
$104
37
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$835
Cost:
$218
$734 11,936 $101 36 - - - - $734
11,936
kWh
$101
36
kW-months/year
-
-
MMBtu
-
-
$
05: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$751
Cost:
$3,668
- - - - $751 197 - - -
-
kWh
-
-
kW-months/year
$751
197
MMBtu
-
-
$
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$540
Cost:
$1,161
$(-9) (-146) - - $549 144 - - $(-9)
(-146)
kWh
-
-
kW-months/year
$549
144
MMBtu
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$517
Cost:
$1,081
$455 7,398 $62 22 - - - - $455
7,398
kWh
$62
22
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$367
Cost:
$219
$322 5,239 $45 16 - - - - $322
5,239
kWh
$45
16
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$182
Cost:
$646
$233 3,741 $31 11 - - $(-82) - $233
3,741
kWh
$31
11
kW-months/year
-
-
MMBtu
$(-82)
-
$
TOTAL RECOMMENDED Savings:
$11,375
Cost:
$38,358
$8,105 131,737 $1,225 436 $2,127 558 $(-82) - $8,105
131,737
kWh
$1,225
436
kW-months/year
$2,127
558
MMBtu
$(-82)
-
$
TOTAL IMPLEMENTED Savings:
$4,422
Cost:
$4,599
$2,673 43,422 $455 162 $1,376 361 $(-82) - $2,673
43,422
kWh
$455
162
kW-months/year
$1,376
361
MMBtu
$(-82)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes