Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2023 |
| Principal Product | Automotive Parts |
| NAICS | 336211 - Motor Vehicle Body Manufacturing |
| SIC | 3714 - Motor Vehicle Parts And Accessories |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 243 |
| Plant Area (Sq.Ft.) | 220,000 |
| Annual Production | 100,000 Units |
| Production Hrs. Annual | 8,760 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $695,398 | 9,888,765 | kWh | $0.07 |
| Electricity Demand | $289,533 | 17,201 | kW-months/year | $16.83 |
| Electricity Fees | $1,200 | - | $ | - |
| Natural Gas | $501,299 | 88,908 | MMBtu | $5.64 |
| TOTAL ENERGY COSTS | $1,487,430 | |||
| RECOMMENDED SAVINGS* | $96,108 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $51,171 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $19,114 Cost: $9,160 |
- | - | - | - | $19,114 | 3,389 | - | - |
- - kWh |
- - kW-months/year |
$19,114 3,389 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT |
Savings: $13,485 Cost: $18,440 |
- | - | - | - | $13,485 | 2,391 | - | - |
- - kWh |
- - kW-months/year |
$13,485 2,391 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $10,514 Cost: $13,660 |
$2,099 | 29,862 | $8,415 | 500 | - | - | - | - |
$2,099 29,862 kWh |
$8,415 500 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR |
Savings: $10,248 Cost: $20,166 |
- | - | - | - | $12,312 | 2,183 | $(-2,064) | - |
- - kWh |
- - kW-months/year |
$12,312 2,183 MMBtu |
$(-2,064) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $9,620 Cost: $1,500 |
$8,287 | 117,874 | $2,710 | 161 | - | - | $(-1,377) | - |
$8,287 117,874 kWh |
$2,710 161 kW-months/year |
- - MMBtu |
$(-1,377) - $ |
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| 06: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED |
Savings: $9,203 Cost: $4,464 |
$9,203 | 130,915 | - | - | - | - | - | - |
$9,203 130,915 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $6,255 Cost: $3,000 |
- | - | - | - | $6,339 | 1,124 | $(-84) | - |
- - kWh |
- - kW-months/year |
$6,339 1,124 MMBtu |
$(-84) - $ |
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| 08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $6,156 Cost: $1,439 |
$4,666 | 66,377 | $1,532 | 91 | - | - | $(-42) | - |
$4,666 66,377 kWh |
$1,532 91 kW-months/year |
- - MMBtu |
$(-42) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $4,697 Cost: $13,390 |
$3,536 | 50,294 | $1,161 | 69 | - | - | - | - |
$3,536 50,294 kWh |
$1,161 69 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $3,665 Cost: $407 |
$2,756 | 39,210 | $909 | 54 | - | - | - | - |
$2,756 39,210 kWh |
$909 54 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $1,381 Cost: $528 |
$1,044 | 14,849 | $337 | 20 | - | - | - | - |
$1,044 14,849 kWh |
$337 20 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $747 Cost: $2,233 |
$562 | 8,000 | $185 | 11 | - | - | - | - |
$562 8,000 kWh |
$185 11 kW-months/year |
- - MMBtu |
- - $ |
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| 13: 2.6241 REDUCE TEMPERATURE OF PROCESS EQUIPMENT WHEN ON STANDBY |
Savings: $740 Cost: $2,930 |
$740 | 10,530 | - | - | - | - | - | - |
$740 10,530 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
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| 14: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $283 Cost: $608 |
$132 | 1,871 | $151 | 9 | - | - | - | - |
$132 1,871 kWh |
$151 9 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $96,108 Cost: $91,925 |
$33,025 | 469,782 | $15,400 | 915 | $51,250 | 9,087 | $(-3,567) | - | $33,025 469,782 kWh |
$15,400 915 kW-months/year |
$51,250 9,087 MMBtu |
$(-3,567) - $ |
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| TOTAL IMPLEMENTED |
Savings: $51,171 Cost: $30,032 |
$20,421 | 290,475 | $6,800 | 404 | $25,453 | 4,513 | $(-1,503) | - | $20,421 290,475 kWh |
$6,800 404 kW-months/year |
$25,453 4,513 MMBtu |
$(-1,503) - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||