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IAC Assessment: WV0667
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IAC Assessment: WV0667
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center West Virginia University
Assessment Year 2024
Principal Product Custom Mixed Rubber
NAICS 326299 - All Other Rubber Product Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 117
Plant Area (Sq.Ft.) 180,000
Annual Production 35,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $385,535 7,491,945 kWh $0.05
Electricity Demand $298,201 19,371 kW-months/year $15.39
Natural Gas $232,971 18,369 MMBtu $12.68
TOTAL ENERGY COSTS $916,707
RECOMMENDED SAVINGS* $45,042 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$8,417
Cost:
$2,917
- - - - $8,417 664 - - -
-
kWh
-
-
kW-months/year
$8,417
664
MMBtu
-
-
$
02: 2.1222 INSTALL TURBULATORS Savings:
$6,784
Cost:
$4,404
- - - - $6,784 535 - - -
-
kWh
-
-
kW-months/year
$6,784
535
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,599
Cost:
$13,481
$3,413 66,269 $2,186 142 - - - - $3,413
66,269
kWh
$2,186
142
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,396
Cost:
$18,935
$2,549 49,498 $1,847 120 - - - - $2,549
49,498
kWh
$1,847
120
kW-months/year
-
-
MMBtu
-
-
$
05: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$4,235
Cost:
$20,025
- - - - $4,235 334 - - -
-
kWh
-
-
kW-months/year
$4,235
334
MMBtu
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,123
Cost:
$7,270
$994 19,292 $569 37 $1,560 123 - - $994
19,292
kWh
$569
37
kW-months/year
$1,560
123
MMBtu
-
-
$
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,850
Cost:
$10,551
$972 18,883 $1,878 122 - - - - $972
18,883
kWh
$1,878
122
kW-months/year
-
-
MMBtu
-
-
$
08: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$2,409
Cost:
$5,810
- - - - $2,409 190 - - -
-
kWh
-
-
kW-months/year
$2,409
190
MMBtu
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,181
Cost:
$2,720
- - - - $2,181 171 - - -
-
kWh
-
-
kW-months/year
$2,181
171
MMBtu
-
-
$
10: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$1,648
Cost:
$8,028
$648 12,589 $1,000 65 - - - - $648
12,589
kWh
$1,000
65
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,520
Cost:
$7,198
$1,138 22,093 $646 42 - - $(-264) - $1,138
22,093
kWh
$646
42
kW-months/year
-
-
MMBtu
$(-264)
-
$
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$874
Cost:
$1,127
$551 10,707 $323 21 - - - - $551
10,707
kWh
$323
21
kW-months/year
-
-
MMBtu
-
-
$
13: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$678
Cost:
$1,484
$432 8,393 $246 16 - - - - $432
8,393
kWh
$246
16
kW-months/year
-
-
MMBtu
-
-
$
14: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$328
Cost:
$1,530
$205 3,984 $123 8 - - - - $205
3,984
kWh
$123
8
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$45,042
Cost:
$105,480
$10,902 211,708 $8,818 573 $25,586 2,017 $(-264) - $10,902
211,708
kWh
$8,818
573
kW-months/year
$25,586
2,017
MMBtu
$(-264)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes