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IAC Assessment: WV0668
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IAC Assessment: WV0668
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IAC Center West Virginia University
Assessment Year 2024
Principal Product Stretch leveling of specialty metals and carbon steels
NAICS 331221 - Rolled Steel Shape Manufacturing
SIC 3316 - Cold Finishing Of Steel Shapes
Sales $10,000,000-$50,000,000
# of Employees 28
Plant Area (Sq.Ft.) 180,000
Annual Production 25,000 Units
Production Hrs. Annual 3,520
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $108,879 1,268,482 kWh $0.09
Electricity Demand $44,510 4,219 kW-months/year $10.55
Electricity Fees $6,300 - $ -
Natural Gas $56,880 4,840 MMBtu $11.75
TOTAL ENERGY COSTS $216,569
RECOMMENDED SAVINGS* $80,788 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$43,804
Cost:
$41,248
- - - - $43,804 3,728 - - -
-
kWh
-
-
kW-months/year
$43,804
3,728
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,989
Cost:
$23,399
$13,928 162,335 $6,061 575 - - - - $13,928
162,335
kWh
$6,061
575
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$11,609
Cost:
$21,840
- - - - $11,609 988 - - -
-
kWh
-
-
kW-months/year
$11,609
988
MMBtu
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,250
Cost:
$773
- - - - $2,250 191 - - -
-
kWh
-
-
kW-months/year
$2,250
191
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$949
Cost:
$540
$664 7,735 $285 27 - - - - $664
7,735
kWh
$285
27
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$865
Cost:
$2,110
$665 7,756 $200 19 - - - - $665
7,756
kWh
$200
19
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$518
Cost:
$2,243
$587 6,843 $243 23 - - $(-312) - $587
6,843
kWh
$243
23
kW-months/year
-
-
MMBtu
$(-312)
-
$
08: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$452
Cost:
$1,500
$835 9,732 - - - - $(-383) - $835
9,732
kWh
-
-
kW-months/year
-
-
MMBtu
$(-383)
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$239
Cost:
$824
$155 1,805 $84 8 - - - - $155
1,805
kWh
$84
8
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$113
Cost:
$152
$81 941 $32 3 - - - - $81
941
kWh
$32
3
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$80,788
Cost:
$94,629
$16,915 197,147 $6,905 655 $57,663 4,907 $(-695) - $16,915
197,147
kWh
$6,905
655
kW-months/year
$57,663
4,907
MMBtu
$(-695)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes