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IAC Assessment: WV0681
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IAC Assessment: WV0681
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IAC Center West Virginia University
Assessment Year 2025
Principal Product Iron and Steel Forgings
NAICS 332111 - Iron and Steel Forging
SIC 3462 - Iron And Steel Forgings
Sales $100,000,000-$500,000,000
# of Employees 175
Plant Area (Sq.Ft.) 280,000
Annual Production 100,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,609,008 27,336,950 kWh $0.06
Natural Gas $224,140 385,799 MMBtu $0.58
TOTAL ENERGY COSTS $1,833,148
RECOMMENDED SAVINGS* $59,002 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Administrative Changes Electricity Usage Natural Gas Personnel Changes Administrative Changes
$ kWh $ MMBtu $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$27,629
Cost:
$34,630
$27,629 469,078 - - - - - - $27,629
469,078
kWh
-
-
MMBtu
-
-
$
-
-
$
02: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$9,972
Cost:
$8,140
$10,332 175,423 - - - - $(-360) - $10,332
175,423
kWh
-
-
MMBtu
-
-
$
$(-360)
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$9,352
Cost:
$3,890
- - $9,352 16,124 - - - - -
-
kWh
$9,352
16,124
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,385
Cost:
$5,940
$5,385 91,417 - - - - - - $5,385
91,417
kWh
-
-
MMBtu
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,725
Cost:
$848
$2,725 46,271 - - - - - - $2,725
46,271
kWh
-
-
MMBtu
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,989
Cost:
$4,797
- - $1,989 3,429 - - - - -
-
kWh
$1,989
3,429
MMBtu
-
-
$
-
-
$
07: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$1,642
Cost:
$5,200
$4,898 83,164 - - $(-3,256) - - - $4,898
83,164
kWh
-
-
MMBtu
$(-3,256)
-
$
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$308
Cost:
$675
$308 5,223 - - - - - - $308
5,223
kWh
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$59,002
Cost:
$64,120
$51,277 870,576 $11,341 19,553 $(-3,256) - $(-360) - $51,277
870,576
kWh
$11,341
19,553
MMBtu
$(-3,256)
-
$
$(-360)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $
Electricity Usage Natural Gas Personnel Changes Administrative Changes Electricity Usage Natural Gas Personnel Changes Administrative Changes