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IAC Assessment: WV0682
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IAC Assessment: WV0682
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IAC Center West Virginia University
Assessment Year 2025
Principal Product Feminine wash & cloths, Glycerin suppositories
NAICS 325212 - Synthetic Rubber Manufacturing
SIC 2834 - Pharmaceutical Preparations
Sales $50,000,000-$100,000,000
# of Employees 80
Plant Area (Sq.Ft.) 310,000
Annual Production 5,500,000 Pounds
Production Hrs. Annual 7,200
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,020,682 10,853,400 kWh $0.09
Electricity Demand $247,494 32,142 kW-months/year $7.70
Electricity Fees $36,752 - $ -
Natural Gas $140,157 46,564 MMBtu $3.01
TOTAL ENERGY COSTS $1,728,484
RECOMMENDED SAVINGS* $281,280 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$98,686
Cost:
$61,240
$84,495 898,888 $14,191 1,843 - - - - - - - - - - $84,495
898,888
kWh
$14,191
1,843
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
02: 3.4151 MINIMIZE WATER USAGE Savings:
$71,374
Cost:
$60,060
$(-2,524) (-26,856) $(-347) (-45) - - $21,076 4,790 $53,169 4,790 - - - - $(-2,524)
(-26,856)
kWh
$(-347)
(-45)
kW-months/year
-
-
MMBtu
$21,076
4,790
Tgal
$53,169
4,790
Tgal
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,561
Cost:
$12,599
$15,558 165,514 $3,003 390 - - - - - - - - - - $15,558
165,514
kWh
$3,003
390
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
04: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$17,883
Cost:
$6,000
$20,652 219,704 $2,818 366 - - - - - - $(-5,587) - - - $20,652
219,704
kWh
$2,818
366
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$(-5,587)
-
$
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$17,044
Cost:
$488
$16,828 179,023 $216 28 - - - - - - - - - - $16,828
179,023
kWh
$216
28
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$13,054
Cost:
$14,058
$10,913 116,095 $2,141 278 - - - - - - - - - - $10,913
116,095
kWh
$2,141
278
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
07: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$7,508
Cost:
$5,220
$6,723 71,526 $785 102 - - - - - - - - - - $6,723
71,526
kWh
$785
102
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
08: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$7,131
Cost:
$13,250
- - - - $7,131 2,369 - - - - - - - - -
-
kWh
-
-
kW-months/year
$7,131
2,369
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$6,955
Cost:
$3,160
- - - - $6,955 2,311 - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,955
2,311
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$5,033
Cost:
$8,967
$4,955 52,711 $678 88 - - - - - - - - $(-600) - $4,955
52,711
kWh
$678
88
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
$(-600)
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,702
Cost:
$378
$4,140 44,044 $562 73 - - - - - - - - - - $4,140
44,044
kWh
$562
73
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,346
Cost:
$11,060
$3,633 38,645 $493 64 $220 73 - - - - - - - - $3,633
38,645
kWh
$493
64
kW-months/year
$220
73
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
13: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$4,273
Cost:
$13,665
$3,626 38,575 $647 84 - - - - - - - - - - $3,626
38,575
kWh
$647
84
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
14: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,661
Cost:
$900
$3,222 34,281 $439 57 - - - - - - - - - - $3,222
34,281
kWh
$439
57
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
15: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,069
Cost:
$1,258
$938 9,975 $131 17 - - - - - - - - - - $938
9,975
kWh
$131
17
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$281,280
Cost:
$212,303
$173,159 1,842,125 $25,757 3,345 $14,306 4,753 $21,076 4,790 $53,169 4,790 $(-5,587) - $(-600) - $173,159
1,842,125
kWh
$25,757
3,345
kW-months/year
$14,306
4,753
MMBtu
$21,076
4,790
Tgal
$53,169
4,790
Tgal
$(-5,587)
-
$
$(-600)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Administrative Changes