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IAC Assessment: WV0688
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IAC Assessment: WV0688
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center West Virginia University
Assessment Year 2025
Principal Product Cold-formed steel building products
NAICS 332322 - Sheet Metal Work Manufacturing
SIC 3441 - Fabricated Structural Metal
Sales $10,000,000-$50,000,000
# of Employees 97
Plant Area (Sq.Ft.) 307,420
Annual Production 7,221,082 Pounds
Production Hrs. Annual 4,160
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $187,464 5,837,184 kWh $0.03
Electricity Demand $90,976 11,249 kW-months/year $8.09
Electricity Fees $42,349 - $ -
Natural Gas $125,579 33,933 MMBtu $3.70
TOTAL ENERGY COSTS $446,368
RECOMMENDED SAVINGS* $63,334 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$18,599
Cost:
$24,000
$10,768 335,462 $7,831 968 - - - - - - $10,768
335,462
kWh
$7,831
968
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,123
Cost:
$9,580
$5,706 177,772 $4,417 546 - - - - - - $5,706
177,772
kWh
$4,417
546
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$9,267
Cost:
$13,716
$5,287 164,698 $3,980 492 - - - - - - $5,287
164,698
kWh
$3,980
492
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
04: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$6,295
Cost:
$24,800
$3,828 119,251 $2,467 305 - - - - - - $3,828
119,251
kWh
$2,467
305
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$5,215
Cost:
$5,557
$3,071 95,661 $2,144 265 - - - - - - $3,071
95,661
kWh
$2,144
265
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
06: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$4,913
Cost:
$21,336
- - - - $(-1,554) (-420) $(-3,033) - $9,500 - -
-
kWh
-
-
kW-months/year
$(-1,554)
(-420)
MMBtu
$(-3,033)
-
$
$9,500
-
Tgal
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,391
Cost:
$10,040
$2,466 76,820 $1,925 238 - - - - - - $2,466
76,820
kWh
$1,925
238
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
08: 2.4156 ESTABLISH A PREVENTATIVE MAINTENANCE PROGRAM Savings:
$1,612
Cost:
$1,500
$1,412 43,991 $1,027 127 - - $(-827) - - - $1,412
43,991
kWh
$1,027
127
kW-months/year
-
-
MMBtu
$(-827)
-
$
-
-
Tgal
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,242
Cost:
$743
$837 26,068 $405 50 - - - - - - $837
26,068
kWh
$405
50
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,229
Cost:
$5,827
$953 29,694 $696 86 - - $(-420) - - - $953
29,694
kWh
$696
86
kW-months/year
-
-
MMBtu
$(-420)
-
$
-
-
Tgal
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$245
Cost:
$70
$164 5,099 $81 10 - - - - - - $164
5,099
kWh
$81
10
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
12: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$203
Cost:
$673
$138 4,313 $65 8 - - - - - - $138
4,313
kWh
$65
8
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$63,334
Cost:
$117,842
$34,630 1,078,829 $25,038 3,095 $(-1,554) (-420) $(-4,280) - $9,500 - $34,630
1,078,829
kWh
$25,038
3,095
kW-months/year
$(-1,554)
(-420)
MMBtu
$(-4,280)
-
$
$9,500
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption