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IAC Assessment: WV0689
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IAC Assessment: WV0689
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IAC Center West Virginia University
Assessment Year 2025
Principal Product Biomaterials, Medical devices
NAICS 339112 - Surgical and Medical Instrument Manufacturing
SIC 3841 - Surgical And Medical Instruments
Sales $50,000,000-$100,000,000
# of Employees 332
Plant Area (Sq.Ft.) 202,250
Annual Production 100,000 Units
Production Hrs. Annual 8,568
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $627,845 12,007,506 kWh $0.05
Electricity Demand $239,812 22,731 kW-months/year $10.55
Electricity Fees $9,837 - $ -
Natural Gas $86,687 54,496 MMBtu $1.59
TOTAL ENERGY COSTS $964,181
RECOMMENDED SAVINGS* $60,061 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$23,841
Cost:
$12,250
$16,066 307,180 $7,775 737 - - - - - - $16,066
307,180
kWh
$7,775
737
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$16,980
Cost:
$75,000
$(-2,096) (-40,076) - - $1,792 1,127 $17,284 1,637 - - $(-2,096)
(-40,076)
kWh
-
-
kW-months/year
$1,792
1,127
MMBtu
$17,284
1,637
Tgal
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,908
Cost:
$28,814
$5,711 109,200 $3,197 303 - - - - - - $5,711
109,200
kWh
$3,197
303
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,151
Cost:
$3,917
$2,455 46,945 $696 66 - - - - - - $2,455
46,945
kWh
$696
66
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$2,146
Cost:
$4,200
$2,745 52,487 $781 74 - - - - $(-1,380) - $2,745
52,487
kWh
$781
74
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-1,380)
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,571
Cost:
$2,065
$484 9,253 $1,087 103 - - - - - - $484
9,253
kWh
$1,087
103
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$962
Cost:
$4,680
$751 14,369 $211 20 - - - - - - $751
14,369
kWh
$211
20
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.7245 USE DIRECT AIR SUPPLY TO EXHAUST HOODS Savings:
$866
Cost:
$4,000
$676 12,933 $190 18 - - - - - - $676
12,933
kWh
$190
18
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$826
Cost:
$1,390
- - - - $826 519 - - - - -
-
kWh
-
-
kW-months/year
$826
519
MMBtu
-
-
Tgal
-
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$576
Cost:
$700
$449 8,593 $127 12 - - - - - - $449
8,593
kWh
$127
12
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$234
Cost:
$786
- - - - $234 147 - - - - -
-
kWh
-
-
kW-months/year
$234
147
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$60,061
Cost:
$137,802
$27,241 520,884 $14,064 1,333 $2,852 1,793 $17,284 1,637 $(-1,380) - $27,241
520,884
kWh
$14,064
1,333
kW-months/year
$2,852
1,793
MMBtu
$17,284
1,637
Tgal
$(-1,380)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes