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IAC Assessment: AM0044
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IAC Assessment: AM0044
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IAC Center Texas A&M, College Station
Assessment Year 1988
Principal Product STEEL CASTINGS
NAICS n/a
SIC 3325 - Steel Foundries, Nec
Sales $10,000,000-$50,000,000
# of Employees 220
Plant Area (Sq.Ft.) 0
Annual Production 726 Tons
Production Hrs. Annual 4,096
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $893,000 17,505,862 kWh $0.05
Natural Gas $441,315 159,342 MMBtu $2.77
TOTAL ENERGY COSTS $1,334,315
RECOMMENDED SAVINGS* $184,671 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $126,150
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$119,040
Cost:
-
$119,040 - - - $119,040
-
kWh
-
-
MMBtu
02: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$37,888
Cost:
$68,580
$(-8,960) (-152,403) $46,848 16,731 $(-8,960)
(-152,403)
kWh
$46,848
16,731
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,283
Cost:
$16,500
$9,283 184,642 - - $9,283
184,642
kWh
-
-
MMBtu
04: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$3,950
Cost:
$13,000
$3,950 142,732 - - $3,950
142,732
kWh
-
-
MMBtu
05: 2.5194 REDESIGN PROCESS Savings:
$3,863
Cost:
$2,147
$3,863 139,508 - - $3,863
139,508
kWh
-
-
MMBtu
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$3,782
Cost:
$3,782
$3,782 77,374 - - $3,782
77,374
kWh
-
-
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,500
Cost:
$1,100
$2,500 90,856 - - $2,500
90,856
kWh
-
-
MMBtu
08: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$2,152
Cost:
$1,857
- - $2,152 777 -
-
kWh
$2,152
777
MMBtu
09: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$696
Cost:
$250
$696 24,912 - - $696
24,912
kWh
-
-
MMBtu
10: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$747
Cost:
-
$747 28,722 - - $747
28,722
kWh
-
-
MMBtu
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$408
Cost:
-
$408 14,654 - - $408
14,654
kWh
-
-
MMBtu
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$70
Cost:
$64
$70 1,172 - - $70
1,172
kWh
-
-
MMBtu
13: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$292
Cost:
-
$292 10,551 - - $292
10,551
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$184,671
Cost:
$107,280
$135,671 562,720 $49,000 17,508 $135,671
562,720
kWh
$49,000
17,508
MMBtu
TOTAL IMPLEMENTED Savings:
$126,150
Cost:
$3,247
$126,150 259,086 - - $126,150
259,086
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas