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IAC Assessment: AM0095
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IAC Assessment: AM0095
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IAC Center Texas A&M, College Station
Assessment Year 1990
Principal Product FORGINGS,STEEL,TITANIUM
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 235
Plant Area (Sq.Ft.) 0
Annual Production 1,500 Tons
Production Hrs. Annual 8,736
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $262,384 5,255,569 kWh $0.05
Natural Gas $985,430 521,932 MMBtu $1.89
TOTAL ENERGY COSTS $1,247,814
RECOMMENDED SAVINGS* $140,320 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$75,970
Cost:
$37,000
- - $75,970 40,220 -
-
kWh
$75,970
40,220
MMBtu
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$43,400
Cost:
$101,400
$(-13,200) (-278,429) $56,600 29,970 $(-13,200)
(-278,429)
kWh
$56,600
29,970
MMBtu
03: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$9,335
Cost:
$17,000
- - $9,335 4,935 -
-
kWh
$9,335
4,935
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,505
Cost:
$600
$3,505 109,613 - - $3,505
109,613
kWh
-
-
MMBtu
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,745
Cost:
$7,875
$2,745 - - - $2,745
-
kWh
-
-
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,256
Cost:
$4,050
- - $2,256 1,193 -
-
kWh
$2,256
1,193
MMBtu
08: 2.6232 INSTALL SET-BACK TIMERS Savings:
$1,760
Cost:
-
$1,760 55,100 - - $1,760
55,100
kWh
-
-
MMBtu
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,185
Cost:
$425
$1,185 36,928 - - $1,185
36,928
kWh
-
-
MMBtu
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$164
Cost:
$60
$164 2,345 - - $164
2,345
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$140,320
Cost:
$168,410
$(-3,841) (-74,443) $144,161 76,318 $(-3,841)
(-74,443)
kWh
$144,161
76,318
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - -
-
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas