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IAC Assessment: AM0116
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IAC Assessment: AM0116
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IAC Center Texas A&M, College Station
Assessment Year 1991
Principal Product STEEL FORGING
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $5,000,000-$10,000,000
# of Employees 40
Plant Area (Sq.Ft.) 0
Annual Production 12,000 Tons
Production Hrs. Annual 6,000
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $88,379 1,112,837 kWh $0.08
Natural Gas $258,797 107,778 MMBtu $2.40
TOTAL ENERGY COSTS $347,176
RECOMMENDED SAVINGS* $119,100 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.2422 USE WASTE HEAT FROM HOT FLUE GASES TO GENERATE STEAM Savings:
$114,570
Cost:
$157,300
$(-13,090) (-184,642) $127,660 53,180 - - $(-13,090)
(-184,642)
kWh
$127,660
53,180
MMBtu
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$817
Cost:
$1,117
$817 14,068 - - - - $817
14,068
kWh
-
-
MMBtu
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,180
Cost:
$660
$2,180 29,308 - - - - $2,180
29,308
kWh
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,055
Cost:
-
$1,210 17,585 - - $(-155) - $1,210
17,585
kWh
-
-
MMBtu
$(-155)
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$450
Cost:
$1,005
$450 7,620 - - - - $450
7,620
kWh
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$28
Cost:
$12
$28 293 - - - - $28
293
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$119,100
Cost:
$160,094
$(-8,405) (-115,768) $127,660 53,180 $(-155) - $(-8,405)
(-115,768)
kWh
$127,660
53,180
MMBtu
$(-155)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes