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IAC Assessment: AM0157
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IAC Assessment: AM0157
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IAC Center Texas A&M, College Station
Assessment Year 1992
Principal Product STEEL FORGINGS
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $1,000,000-$5,000,000
# of Employees 260
Plant Area (Sq.Ft.) 0
Annual Production 24,600,000 Pounds
Production Hrs. Annual 6,024
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $283,804 4,036,929 kWh $0.07
Natural Gas $719,204 276,098 MMBtu $2.60
TOTAL ENERGY COSTS $1,003,008
RECOMMENDED SAVINGS* $161,985 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $161,985
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.6124 ESTABLISH EQUIPMENT MAINTENANCE SCHEDULE Savings:
$67,280
Cost:
$2,250
- - $67,280 25,850 -
-
kWh
$67,280
25,850
MMBtu
02: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$37,400
Cost:
$53,200
- - $37,400 14,400 -
-
kWh
$37,400
14,400
MMBtu
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$32,285
Cost:
$96,000
- - $32,285 12,315 -
-
kWh
$32,285
12,315
MMBtu
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$13,410
Cost:
-
$13,410 - - - $13,410
-
kWh
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,180
Cost:
$630
$9,180 213,658 - - $9,180
213,658
kWh
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,470
Cost:
$4,080
$1,470 19,930 - - $1,470
19,930
kWh
-
-
MMBtu
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$960
Cost:
-
$960 22,274 - - $960
22,274
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$161,985
Cost:
$156,160
$25,020 255,862 $136,965 52,565 $25,020
255,862
kWh
$136,965
52,565
MMBtu
TOTAL IMPLEMENTED Savings:
$161,985
Cost:
$156,160
$25,020 255,862 $136,965 52,565 $25,020
255,862
kWh
$136,965
52,565
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas