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IAC Assessment: AM0211
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IAC Assessment: AM0211
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IAC Center Texas A&M, College Station
Assessment Year 1994
Principal Product Molded rubber products for the oil field and automotive indu
NAICS n/a
SIC 3069 - Fabricated Rubber Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 121,000
Annual Production 1,600,000 Pounds
Production Hrs. Annual 8,424
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $600,535 11,684,350 kWh $0.05
Natural Gas $65,927 18,457 MMBtu $3.57
TOTAL ENERGY COSTS $666,462
RECOMMENDED SAVINGS* $51,269 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $35,749
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$30,189
Cost:
$38,000
- - - - $30,189 - -
-
kWh
-
-
MMBtu
$30,189
-
$
02: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$10,905
Cost:
$2,800
- - $10,905 2,850 - - -
-
kWh
$10,905
2,850
MMBtu
-
-
$
03: 2.6224 SCHEDULE BAKING TIMES OF SMALL AND LARGE COMPONENTS Savings:
$4,340
Cost:
-
$4,340 - - - - - $4,340
-
kWh
-
-
MMBtu
-
-
$
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,510
Cost:
-
$1,510 44,256 - - - - $1,510
44,256
kWh
-
-
MMBtu
-
-
$
05: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$4,050
Cost:
$2,500
- - - - $4,050 - -
-
kWh
-
-
MMBtu
$4,050
-
$
06: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$275
Cost:
$200
- - $275 77 - - -
-
kWh
$275
77
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$51,269
Cost:
$43,500
$5,850 44,256 $11,180 2,927 $34,239 - $5,850
44,256
kWh
$11,180
2,927
MMBtu
$34,239
-
$
TOTAL IMPLEMENTED Savings:
$35,749
Cost:
$40,500
$1,510 44,256 - - $34,239 - $1,510
44,256
kWh
-
-
MMBtu
$34,239
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes