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IAC Assessment: AM0221
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IAC Assessment: AM0221
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IAC Center Texas A&M, College Station
Assessment Year 1994
Principal Product Carbon, alloy, stainless steel castings
NAICS n/a
SIC 3325 - Steel Foundries, Nec
Sales $10,000,000-$50,000,000
# of Employees 385
Plant Area (Sq.Ft.) 450,000
Annual Production 22,800,000 Pounds
Production Hrs. Annual 4,032
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,245,074 28,475,088 kWh $0.04
Natural Gas $450,144 173,570 MMBtu $2.59
TOTAL ENERGY COSTS $1,695,218
RECOMMENDED SAVINGS* $179,280 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $46,180
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Primary Raw Material Electricity Usage Natural Gas Administrative Changes Primary Raw Material
$ kWh $ MMBtu $ $ $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$58,720
Cost:
$80,000
- - $58,720 28,036 - - - - -
-
kWh
$58,720
28,036
MMBtu
-
-
$
-
-
$
02: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$9,930
Cost:
-
- - - - $9,930 - - - -
-
kWh
-
-
MMBtu
$9,930
-
$
-
-
$
03: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$5,430
Cost:
-
- - $5,430 2,594 - - - - -
-
kWh
$5,430
2,594
MMBtu
-
-
$
-
-
$
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$3,180
Cost:
$200
$3,180 50,117 - - - - - - $3,180
50,117
kWh
-
-
MMBtu
-
-
$
-
-
$
05: 3.5221 RECYCLE CASTING SAND Savings:
$37,570
Cost:
-
- - - - - - $37,570 - -
-
kWh
-
-
MMBtu
-
-
$
$37,570
-
$
06: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES Savings:
$1,040
Cost:
$2,400
- - - - - - $1,040 - -
-
kWh
-
-
MMBtu
-
-
$
$1,040
-
$
07: 3.5221 RECYCLE CASTING SAND Savings:
$63,410
Cost:
$209,930
- - - - - - $63,410 - -
-
kWh
-
-
MMBtu
-
-
$
$63,410
-
$
TOTAL RECOMMENDED Savings:
$179,280
Cost:
$292,530
$3,180 50,117 $64,150 30,630 $9,930 - $102,020 - $3,180
50,117
kWh
$64,150
30,630
MMBtu
$9,930
-
$
$102,020
-
$
TOTAL IMPLEMENTED Savings:
$46,180
Cost:
$200
$3,180 50,117 $5,430 2,594 - - $37,570 - $3,180
50,117
kWh
$5,430
2,594
MMBtu
-
-
$
$37,570
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $
Electricity Usage Natural Gas Administrative Changes Primary Raw Material Electricity Usage Natural Gas Administrative Changes Primary Raw Material