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IAC Assessment: AM0222
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IAC Assessment: AM0222
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IAC Center Texas A&M, College Station
Assessment Year 1994
Principal Product Aluminum sand castings
NAICS n/a
SIC 3365 - Aluminum Foundries
Sales $5,000,000-$10,000,000
# of Employees 100
Plant Area (Sq.Ft.) 16,600
Annual Production 1,456,000 Pounds
Production Hrs. Annual 4,080
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $88,943 1,412,954 kWh $0.06
Natural Gas $49,149 15,700 MMBtu $3.13
TOTAL ENERGY COSTS $138,092
RECOMMENDED SAVINGS* $22,982 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,512
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.2514 COVER OPEN TANKS Savings:
$10,970
Cost:
$1,000
- - $10,970 3,296 - - -
-
kWh
$10,970
3,296
MMBtu
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,300
Cost:
$1,400
$4,300 - - - - - $4,300
-
kWh
-
-
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,400
Cost:
$740
$2,400 99,941 - - - - $2,400
99,941
kWh
-
-
MMBtu
-
-
$
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,470
Cost:
-
$2,470 20,809 - - - - $2,470
20,809
kWh
-
-
MMBtu
-
-
$
05: 2.7145 INSTALL SKYLIGHTS Savings:
$1,580
Cost:
$1,000
$1,580 65,944 - - - - $1,580
65,944
kWh
-
-
MMBtu
-
-
$
06: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$722
Cost:
-
- - - - $722 - -
-
kWh
-
-
MMBtu
$722
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$540
Cost:
$150
- - $540 163 - - -
-
kWh
$540
163
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$22,982
Cost:
$4,290
$10,750 186,694 $11,510 3,459 $722 - $10,750
186,694
kWh
$11,510
3,459
MMBtu
$722
-
$
TOTAL IMPLEMENTED Savings:
$20,512
Cost:
$4,290
$8,280 165,885 $11,510 3,459 $722 - $8,280
165,885
kWh
$11,510
3,459
MMBtu
$722
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes