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IAC Assessment: AM0239
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IAC Assessment: AM0239
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IAC Center Texas A&M, College Station
Assessment Year 1995
Principal Product Recycling and densifying of plastics into granules
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 30
Plant Area (Sq.Ft.) 60,125
Annual Production 11,750 Tons
Production Hrs. Annual 6,384
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $153,215 1,747,655 kWh $0.09
LPG $18,626 2,440 MMBtu $7.63
TOTAL ENERGY COSTS $171,841
RECOMMENDED SAVINGS* $39,805 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,315
#|Description Savings
Cost
Status Electricity Usage Administrative Changes Electricity Usage Administrative Changes
$ kWh $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$13,240
Cost:
-
$13,240 - - - $13,240
-
kWh
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$19,120
Cost:
$23,550
$19,120 - - - $19,120
-
kWh
-
-
$
03: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$3,680
Cost:
-
$3,680 70,926 - - $3,680
70,926
kWh
-
-
$
04: 2.7145 INSTALL SKYLIGHTS Savings:
$1,180
Cost:
$2,550
$1,180 22,860 - - $1,180
22,860
kWh
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$920
Cost:
$170
$920 10,258 - - $920
10,258
kWh
-
-
$
06: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$753
Cost:
-
- - $753 - -
-
kWh
$753
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$532
Cost:
$29
$532 7,327 - - $532
7,327
kWh
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$230
Cost:
$328
$230 4,396 - - $230
4,396
kWh
-
-
$
09: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$150
Cost:
-
$150 1,758 - - $150
1,758
kWh
-
-
$
TOTAL RECOMMENDED Savings:
$39,805
Cost:
$26,627
$39,052 117,525 $753 - $39,052
117,525
kWh
$753
-
$
TOTAL IMPLEMENTED Savings:
$24,315
Cost:
$23,907
$23,562 82,649 $753 - $23,562
82,649
kWh
$753
-
$
Savings
Cost
$ kWh $ $
Electricity Usage Administrative Changes Electricity Usage Administrative Changes