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IAC Assessment: AM0245
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IAC Assessment: AM0245
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IAC Center Texas A&M, College Station
Assessment Year 1995
Principal Product Welded steel tube, fabricated steel line pipe and mechanical
NAICS n/a
SIC 3317 - Steel Pipe And Tubes
Sales $10,000,000-$50,000,000
# of Employees 116
Plant Area (Sq.Ft.) 160,000
Annual Production 63,000 Tons
Production Hrs. Annual 6,048
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $692,210 17,924,971 kWh $0.04
TOTAL ENERGY COSTS $692,210
RECOMMENDED SAVINGS* $57,880 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,300
#|Description Savings
Cost
Status Electricity Usage Fuel Oil #2 Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Electricity Usage Fuel Oil #2 Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz)
$ kWh $ MMBtu $ gal $ gal $ lb
01: 2.3192 USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS Savings:
$20,880
Cost:
$69,400
$27,100 - $(-6,220) (-726) - - - - - - $27,100
-
kWh
$(-6,220)
(-726)
MMBtu
-
-
gal
-
-
gal
-
-
lb
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$21,630
Cost:
-
$21,630 - - - - - - - - - $21,630
-
kWh
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,100
Cost:
$800
$2,100 90,270 - - - - - - - - $2,100
90,270
kWh
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,680
Cost:
-
$1,680 56,272 - - - - - - - - $1,680
56,272
kWh
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$390
Cost:
$690
$390 11,137 - - - - - - - - $390
11,137
kWh
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
06: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$7,450
Cost:
$7,900
- - - - - - - - $7,450 64,000 -
-
kWh
-
-
MMBtu
-
-
gal
-
-
gal
$7,450
64,000
lb
07: 3.7131 USE A RAG RECYCLE SERVICE Savings:
$2,000
Cost:
-
- - - - - - - - $2,000 13,000 -
-
kWh
-
-
MMBtu
-
-
gal
-
-
gal
$2,000
13,000
lb
08: 3.8211 CONVERT TO AQUEOUS CLEANING SYSTEM Savings:
$1,060
Cost:
$3,600
- - - - - - $1,060 324 - - -
-
kWh
-
-
MMBtu
-
-
gal
$1,060
324
gal
-
-
lb
09: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$560
Cost:
-
- - - - $560 - - - - - -
-
kWh
-
-
MMBtu
$560
-
gal
-
-
gal
-
-
lb
10: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$130
Cost:
-
- - - - - - - - $130 - -
-
kWh
-
-
MMBtu
-
-
gal
-
-
gal
$130
-
lb
TOTAL RECOMMENDED Savings:
$57,880
Cost:
$82,390
$52,900 157,679 $(-6,220) (-726) $560 - $1,060 324 $9,580 77,000 $52,900
157,679
kWh
$(-6,220)
(-726)
MMBtu
$560
-
gal
$1,060
324
gal
$9,580
77,000
lb
TOTAL IMPLEMENTED Savings:
$13,300
Cost:
$12,300
$2,100 90,270 - - $560 - $1,060 324 $9,580 77,000 $2,100
90,270
kWh
-
-
MMBtu
$560
-
gal
$1,060
324
gal
$9,580
77,000
lb
Savings
Cost
$ kWh $ MMBtu $ gal $ gal $ lb
Electricity Usage Fuel Oil #2 Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Electricity Usage Fuel Oil #2 Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz)