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IAC Assessment: AM0247
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IAC Assessment: AM0247
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IAC Center Texas A&M, College Station
Assessment Year 1995
Principal Product Aluminum die castings
NAICS n/a
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 425
Plant Area (Sq.Ft.) 142,000
Annual Production 12,000,000 Pounds
Production Hrs. Annual 6,696
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $365,653 6,837,632 kWh $0.05
Natural Gas $226,957 77,212 MMBtu $2.94
TOTAL ENERGY COSTS $592,610
RECOMMENDED SAVINGS* $131,810 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $45,910
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Electricity Usage Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz)
$ kWh $ MMBtu $ Tgal $ gal $ lb
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$12,350
Cost:
$580
- - $12,350 4,200 - - - - - - -
-
kWh
$12,350
4,200
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,560
Cost:
$750
$5,560 213,951 - - - - - - - - $5,560
213,951
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,340
Cost:
$60
$1,340 27,550 - - - - - - - - $1,340
27,550
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,560
Cost:
$240
$1,560 30,774 - - - - - - - - $1,560
30,774
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,220
Cost:
-
$1,220 24,912 - - - - - - - - $1,220
24,912
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,140
Cost:
$3,300
$1,140 23,740 - - - - - - - - $1,140
23,740
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
07: 2.7145 INSTALL SKYLIGHTS Savings:
$500
Cost:
$1,250
$500 19,637 - - - - - - - - $500
19,637
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
08: 2.7145 INSTALL SKYLIGHTS Savings:
$300
Cost:
$1,200
$300 11,430 - - - - - - - - $300
11,430
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
09: 3.1172 REVISE RAW MATERIAL SPECS Savings:
$82,700
Cost:
$30,200
- - - - - - $82,700 72,400 - - -
-
kWh
-
-
MMBtu
-
-
Tgal
$82,700
72,400
gal
-
-
lb
10: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$17,300
Cost:
-
- - - - $17,300 2,330,000 - - - - -
-
kWh
-
-
MMBtu
$17,300
2,330,000
Tgal
-
-
gal
-
-
lb
11: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$7,840
Cost:
$1,200
- - - - - - - - $7,840 272,000 -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
$7,840
272,000
lb
TOTAL RECOMMENDED Savings:
$131,810
Cost:
$38,780
$11,620 351,994 $12,350 4,200 $17,300 2,330,000 $82,700 72,400 $7,840 272,000 $11,620
351,994
kWh
$12,350
4,200
MMBtu
$17,300
2,330,000
Tgal
$82,700
72,400
gal
$7,840
272,000
lb
TOTAL IMPLEMENTED Savings:
$45,910
Cost:
$3,790
$8,420 277,843 $12,350 4,200 $17,300 2,330,000 - - $7,840 272,000 $8,420
277,843
kWh
$12,350
4,200
MMBtu
$17,300
2,330,000
Tgal
-
-
gal
$7,840
272,000
lb
Savings
Cost
$ kWh $ MMBtu $ Tgal $ gal $ lb
Electricity Usage Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Electricity Usage Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz)