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IAC Assessment: AM0274
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IAC Assessment: AM0274
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Texas A&M, College Station
Assessment Year 1996
Principal Product Tank heads and mold boards
NAICS n/a
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $50,000,000-$100,000,000
# of Employees 220
Plant Area (Sq.Ft.) 200,000
Annual Production 122,500 Pieces
Production Hrs. Annual 5,020
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $163,643 6,551,876 kWh $0.02
Electricity Demand $147,132 17,479 kW-months/year $8.42
Natural Gas $546,052 253,787 MMBtu $2.15
TOTAL ENERGY COSTS $856,827
RECOMMENDED SAVINGS* $50,244 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $31,592
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Electricity Usage Electricity Demand Solid Waste (non-haz)
$ kWh $ kW-months/year $ lb
01: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$18,652
Cost:
-
- - $18,652 2,788 - - -
-
kWh
$18,652
2,788
kW-months/year
-
-
lb
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$15,365
Cost:
$9,000
- - $15,365 2,297 - - -
-
kWh
$15,365
2,297
kW-months/year
-
-
lb
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$340
Cost:
$790
$180 6,155 $160 24 - - $180
6,155
kWh
$160
24
kW-months/year
-
-
lb
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,600
Cost:
$1,000
$5,600 193,435 - - - - $5,600
193,435
kWh
-
-
kW-months/year
-
-
lb
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$760
Cost:
-
$330 11,430 $430 65 - - $330
11,430
kWh
$430
65
kW-months/year
-
-
lb
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$640
Cost:
$100
$310 10,551 $330 49 - - $310
10,551
kWh
$330
49
kW-months/year
-
-
lb
07: 3.7131 USE A RAG RECYCLE SERVICE Savings:
$5,340
Cost:
$75
- - - - $5,340 4,050 -
-
kWh
-
-
kW-months/year
$5,340
4,050
lb
08: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$2,637
Cost:
$110
- - - - $2,637 86,173 -
-
kWh
-
-
kW-months/year
$2,637
86,173
lb
09: 3.1182 MAKE A NEW BY-PRODUCT Savings:
$910
Cost:
-
- - - - $910 3,000 -
-
kWh
-
-
kW-months/year
$910
3,000
lb
TOTAL RECOMMENDED Savings:
$50,244
Cost:
$11,075
$6,420 221,571 $34,937 5,223 $8,887 93,223 $6,420
221,571
kWh
$34,937
5,223
kW-months/year
$8,887
93,223
lb
TOTAL IMPLEMENTED Savings:
$31,592
Cost:
$11,075
$6,420 221,571 $16,285 2,435 $8,887 93,223 $6,420
221,571
kWh
$16,285
2,435
kW-months/year
$8,887
93,223
lb
Savings
Cost
$ kWh $ kW-months/year $ lb
Electricity Usage Electricity Demand Solid Waste (non-haz) Electricity Usage Electricity Demand Solid Waste (non-haz)