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IAC Assessment: AM0288
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IAC Assessment: AM0288
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IAC Center Texas A&M, College Station
Assessment Year 1997
Principal Product Molded rubber products
NAICS n/a
SIC 3069 - Fabricated Rubber Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 38
Plant Area (Sq.Ft.) 26,000
Annual Production 600,000 Pieces
Production Hrs. Annual 5,952
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $69,464 1,474,209 kWh $0.05
Electricity Demand $18,903 3,941 kW-months/year $4.80
Natural Gas $20,253 5,200 MMBtu $3.89
TOTAL ENERGY COSTS $108,620
RECOMMENDED SAVINGS* $12,587 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,007
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$2,220
Cost:
-
$(-1,510) (-32,825) $5,600 1,262 - - - - $(-1,870) - - - $(-1,510)
(-32,825)
kWh
$5,600
1,262
kW-months/year
-
-
MMBtu
-
-
lb
$(-1,870)
-
$
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,380
Cost:
$10,440
- - - - $4,380 1,125 - - - - - - -
-
kWh
-
-
kW-months/year
$4,380
1,125
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$1,580
Cost:
$430
- - - - $1,580 406 - - - - - - -
-
kWh
-
-
kW-months/year
$1,580
406
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.7145 INSTALL SKYLIGHTS Savings:
$900
Cost:
$2,700
$900 19,637 - - - - - - - - - - $900
19,637
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,200
Cost:
$150
- - - - $1,200 309 - - - - - - -
-
kWh
-
-
kW-months/year
$1,200
309
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$1,197
Cost:
$800
- - - - - - - - - - $1,197 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$1,197
-
$
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$430
Cost:
$420
- - - - $430 107 - - - - - - -
-
kWh
-
-
kW-months/year
$430
107
MMBtu
-
-
lb
-
-
$
-
-
$
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$380
Cost:
-
$260 5,569 $120 28 - - - - - - - - $260
5,569
kWh
$120
28
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
09: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$300
Cost:
-
- - - - - - $300 27,800 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$300
27,800
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$12,587
Cost:
$14,940
$(-350) (-7,619) $5,720 1,290 $7,590 1,947 $300 27,800 $(-1,870) - $1,197 - $(-350)
(-7,619)
kWh
$5,720
1,290
kW-months/year
$7,590
1,947
MMBtu
$300
27,800
lb
$(-1,870)
-
$
$1,197
-
$
TOTAL IMPLEMENTED Savings:
$7,007
Cost:
$1,800
$(-1,250) (-27,256) $5,720 1,290 $3,210 822 - - $(-1,870) - $1,197 - $(-1,250)
(-27,256)
kWh
$5,720
1,290
kW-months/year
$3,210
822
MMBtu
-
-
lb
$(-1,870)
-
$
$1,197
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes