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IAC Assessment: AM0298
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IAC Assessment: AM0298
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IAC Center Texas A&M, College Station
Assessment Year 1997
Principal Product Molded plastic products, steel molds for plastic and rubber
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 88,140
Annual Production 14,000,000 Pieces
Production Hrs. Annual 8,520
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $233,713 6,947,831 kWh $0.03
Electricity Demand $81,472 12,994 kW-months/year $6.27
Electricity Fees $6,741 - $ -
Natural Gas $9,913 1,982 MMBtu $5.00
TOTAL ENERGY COSTS $331,839
RECOMMENDED SAVINGS* $31,051 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,380
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ gal $ lb $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$8,670
Cost:
$21,840
- - $8,670 704 - - - - - - - - - - -
-
kWh
$8,670
704
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$6,600
Cost:
$3,500
- - - - - - - - - - - - $6,600 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
$6,600
-
$
03: 3.5113 SELL OIL TO RECYCLER Savings:
$3,960
Cost:
-
- - - - - - $3,960 15,170 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,960
15,170
gal
-
-
lb
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,700
Cost:
$1,320
$100 4,396 $70 6 - - - - - - $2,530 - - - $100
4,396
kWh
$70
6
kW-months/year
-
-
$
-
-
gal
-
-
lb
$2,530
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,600
Cost:
$130
$1,200 55,686 $1,400 116 - - - - - - - - - - $1,200
55,686
kWh
$1,400
116
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,140
Cost:
-
- - $2,140 174 - - - - - - - - - - -
-
kWh
$2,140
174
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,150
Cost:
$1,000
$1,150 52,169 - - - - - - - - - - - - $1,150
52,169
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
-
-
$
08: 3.7131 USE A RAG RECYCLE SERVICE Savings:
$1,300
Cost:
$350
- - - - - - - - $1,300 3,500 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
$1,300
3,500
lb
-
-
$
-
-
$
09: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$1,070
Cost:
-
- - - - - - - - - - - - $1,070 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
$1,070
-
$
10: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$861
Cost:
-
- - - - $861 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$861
-
$
-
-
gal
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$31,051
Cost:
$28,140
$2,450 112,251 $12,280 1,000 $861 - $3,960 15,170 $1,300 3,500 $2,530 - $7,670 - $2,450
112,251
kWh
$12,280
1,000
kW-months/year
$861
-
$
$3,960
15,170
gal
$1,300
3,500
lb
$2,530
-
$
$7,670
-
$
TOTAL IMPLEMENTED Savings:
$15,380
Cost:
$4,630
$2,350 107,855 $1,400 116 - - $3,960 15,170 - - - - $7,670 - $2,350
107,855
kWh
$1,400
116
kW-months/year
-
-
$
$3,960
15,170
gal
-
-
lb
-
-
$
$7,670
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost