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IAC Assessment: AM0304
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IAC Assessment: AM0304
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IAC Center Texas A&M, College Station
Assessment Year 1997
Principal Product Baked tortilla chips
NAICS n/a
SIC 2096 - Potato Chips And Similar Snacks
Sales $10,000,000-$50,000,000
# of Employees 40
Plant Area (Sq.Ft.) 17,500
Annual Production 700,000 Pieces
Production Hrs. Annual 2,000
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $31,662 971,278 kWh $0.03
Electricity Demand $56,631 4,224 kW-months/year $13.41
Natural Gas $66,597 17,046 MMBtu $3.91
TOTAL ENERGY COSTS $230,355
RECOMMENDED SAVINGS* $27,715 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,055
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes By-product Production Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes By-product Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$13,950
Cost:
$3,000
- - - - - - - - - - $13,950 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$13,950
-
$
02: 3.5317 SELL / OFFER BY-PRODUCT AS ANIMAL FEED Savings:
$10,480
Cost:
$12,500
- - - - - - - - - - $10,480 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$10,480
-
$
03: 3.4155 METER WASTE WATER Savings:
$960
Cost:
$3,500
- - - - - - $960 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$960
-
Tgal
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$940
Cost:
$975
$170 5,275 $90 7 - - - - $680 - - - $170
5,275
kWh
$90
7
kW-months/year
-
-
MMBtu
-
-
Tgal
$680
-
$
-
-
$
05: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$750
Cost:
-
- - - - - - - - - - $750 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$750
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$220
Cost:
$30
$130 3,810 $90 7 - - - - - - - - $130
3,810
kWh
$90
7
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$190
Cost:
$65
- - - - $190 50 - - - - - - -
-
kWh
-
-
kW-months/year
$190
50
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$115
Cost:
-
$115 3,517 - - - - - - - - - - $115
3,517
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 2.7122 DISCONNECT BALLASTS Savings:
$110
Cost:
$10
$30 879 $80 6 - - - - - - - - $30
879
kWh
$80
6
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$27,715
Cost:
$20,080
$445 13,481 $260 20 $190 50 $960 - $680 - $25,180 - $445
13,481
kWh
$260
20
kW-months/year
$190
50
MMBtu
$960
-
Tgal
$680
-
$
$25,180
-
$
TOTAL IMPLEMENTED Savings:
$16,055
Cost:
$4,050
$315 9,671 $170 13 $190 50 - - $680 - $14,700 - $315
9,671
kWh
$170
13
kW-months/year
$190
50
MMBtu
-
-
Tgal
$680
-
$
$14,700
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes By-product Production Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes By-product Production