IAC logo
IAC Assessment: AM0308
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: AM0308
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Texas A&M, College Station
Assessment Year 1997
Principal Product Valves and abrasion resistant steel plates
NAICS n/a
SIC 3491 - Industrial Valves
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 113,900
Annual Production 3,000 Pieces
Production Hrs. Annual 4,576
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $233,974 6,163,834 kWh $0.04
Electricity Demand $87,537 14,674 kW-months/year $5.97
Electricity Fees $6,340 - $ -
Natural Gas $61,485 11,423 MMBtu $5.38
TOTAL ENERGY COSTS $389,336
RECOMMENDED SAVINGS* $86,105 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $73,110
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Primary Product
$ kWh $ kW-months/year $ gal $ lb $ $
01: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$39,645
Cost:
$4,200
$1,895 77,960 - - - - - - $37,750 - $1,895
77,960
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$37,750
-
$
02: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$6,870
Cost:
-
- - - - $6,870 30,330 - - - - -
-
kWh
-
-
kW-months/year
$6,870
30,330
gal
-
-
lb
-
-
$
03: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$5,675
Cost:
$150
- - - - - - $5,675 18,010 - - -
-
kWh
-
-
kW-months/year
-
-
gal
$5,675
18,010
lb
-
-
$
04: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$6,115
Cost:
-
- - - - - - $6,115 27,800 - - -
-
kWh
-
-
kW-months/year
-
-
gal
$6,115
27,800
lb
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,790
Cost:
$675
$2,790 114,889 - - - - - - - - $2,790
114,889
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,505
Cost:
$50
$715 22,567 $790 93 - - - - - - $715
22,567
kWh
$790
93
kW-months/year
-
-
gal
-
-
lb
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,205
Cost:
-
$555 22,860 $650 53 - - - - - - $555
22,860
kWh
$650
53
kW-months/year
-
-
gal
-
-
lb
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$850
Cost:
$1,960
$460 19,050 $390 32 - - - - - - $460
19,050
kWh
$390
32
kW-months/year
-
-
gal
-
-
lb
-
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$785
Cost:
$150
$280 11,430 $505 41 - - - - - - $280
11,430
kWh
$505
41
kW-months/year
-
-
gal
-
-
lb
-
-
$
10: 2.7145 INSTALL SKYLIGHTS Savings:
$20,665
Cost:
$9,300
$20,665 84,994 - - - - - - - - $20,665
84,994
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$86,105
Cost:
$16,485
$27,360 353,750 $2,335 219 $6,870 30,330 $11,790 45,810 $37,750 - $27,360
353,750
kWh
$2,335
219
kW-months/year
$6,870
30,330
gal
$11,790
45,810
lb
$37,750
-
$
TOTAL IMPLEMENTED Savings:
$73,110
Cost:
$16,335
$26,805 330,890 $1,685 166 $6,870 30,330 - - $37,750 - $26,805
330,890
kWh
$1,685
166
kW-months/year
$6,870
30,330
gal
-
-
lb
$37,750
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Primary Product