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IAC Assessment: AM0324
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IAC Assessment: AM0324
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Texas A&M, College Station
Assessment Year 1998
Principal Product Architectural metal work, mostly gratings and walkways
NAICS n/a
SIC 3446 - Architectural Metal Work
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 99,000
Annual Production 0 Units
Production Hrs. Annual 5,952
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $141,913 3,808,910 kWh $0.04
Electricity Demand $99,270 16,490 kW-months/year $6.02
Natural Gas $11,950 2,077 MMBtu $5.75
TOTAL ENERGY COSTS $1,070,018
RECOMMENDED SAVINGS* $61,240 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $55,790
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ gal $ lb $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$28,430
Cost:
$104,000
- - $28,430 5,088 - - - - - - - - -
-
kWh
$28,430
5,088
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$21,000
Cost:
$500
- - - - - - - - - - $21,000 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
$21,000
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,800
Cost:
$1,500
$4,800 105,510 - - - - - - - - - - $4,800
105,510
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES Savings:
$1,840
Cost:
$3,300
- - - - $1,840 2,000 - - - - - - -
-
kWh
-
-
kW-months/year
$1,840
2,000
gal
-
-
lb
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,630
Cost:
-
$1,630 36,342 - - - - - - - - - - $1,630
36,342
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,020
Cost:
-
$760 16,999 $260 47 - - - - - - - - $760
16,999
kWh
$260
47
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
07: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$960
Cost:
-
- - - - - - - - $960 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$960
-
$
-
-
$
08: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$820
Cost:
-
$820 42,497 - - - - - - - - - - $820
42,497
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$590
Cost:
$1,310
$440 9,965 $150 27 - - - - - - - - $440
9,965
kWh
$150
27
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
10: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$150
Cost:
$165
- - - - - - $150 14,800 - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$150
14,800
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$61,240
Cost:
$110,775
$8,450 211,313 $28,840 5,162 $1,840 2,000 $150 14,800 $960 - $21,000 - $8,450
211,313
kWh
$28,840
5,162
kW-months/year
$1,840
2,000
gal
$150
14,800
lb
$960
-
$
$21,000
-
$
TOTAL IMPLEMENTED Savings:
$55,790
Cost:
$107,475
$6,060 157,972 $28,580 5,115 - - $150 14,800 - - $21,000 - $6,060
157,972
kWh
$28,580
5,115
kW-months/year
-
-
gal
$150
14,800
lb
-
-
$
$21,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Ancillary Material Cost Primary Product