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IAC Assessment: AM0327
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IAC Assessment: AM0327
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IAC Center Texas A&M, College Station
Assessment Year 1998
Principal Product Plastic compounding, electrical non-metallic tubing and cond
NAICS n/a
SIC 3087 - Custom Compound Purchased Resins
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 45,000
Annual Production 173,000,000 Pounds
Production Hrs. Annual 8,568
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $337,033 9,291,325 kWh $0.04
Electricity Demand $119,116 18,861 kW-months/year $6.32
Electricity Fees $8,443 - $ -
TOTAL ENERGY COSTS $483,552
RECOMMENDED SAVINGS* $20,790 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,330
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Water Disposal Electricity Usage Electricity Demand Electricity Fees Water Disposal
$ kWh $ kW-months/year $ $ $ Tgal
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$5,420
Cost:
-
$2,420 100,821 $3,000 246 - - - - $2,420
100,821
kWh
$3,000
246
kW-months/year
-
-
$
-
-
Tgal
02: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$4,490
Cost:
-
- - - - $4,490 - - - -
-
kWh
-
-
kW-months/year
$4,490
-
$
-
-
Tgal
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,260
Cost:
$860
$2,650 110,492 $1,610 132 - - - - $2,650
110,492
kWh
$1,610
132
kW-months/year
-
-
$
-
-
Tgal
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,510
Cost:
$2,070
$850 35,463 $660 54 - - - - $850
35,463
kWh
$660
54
kW-months/year
-
-
$
-
-
Tgal
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,380
Cost:
-
- - $1,380 113 - - - - -
-
kWh
$1,380
113
kW-months/year
-
-
$
-
-
Tgal
06: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$1,160
Cost:
$210
- - - - - - $1,160 614,100 -
-
kWh
-
-
kW-months/year
-
-
$
$1,160
614,100
Tgal
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,080
Cost:
-
$600 24,912 $480 40 - - - - $600
24,912
kWh
$480
40
kW-months/year
-
-
$
-
-
Tgal
08: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$770
Cost:
$1,700
$770 31,946 - - - - - - $770
31,946
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$720
Cost:
$250
$720 29,894 - - - - - - $720
29,894
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$20,790
Cost:
$5,090
$8,010 333,528 $7,130 585 $4,490 - $1,160 614,100 $8,010
333,528
kWh
$7,130
585
kW-months/year
$4,490
-
$
$1,160
614,100
Tgal
TOTAL IMPLEMENTED Savings:
$18,330
Cost:
$5,090
$7,410 308,616 $5,270 432 $4,490 - $1,160 614,100 $7,410
308,616
kWh
$5,270
432
kW-months/year
$4,490
-
$
$1,160
614,100
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Water Disposal Electricity Usage Electricity Demand Electricity Fees Water Disposal