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IAC Assessment: AM0347
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IAC Assessment: AM0347
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IAC Center Texas A&M, College Station
Assessment Year 1999
Principal Product Skin and hair care products
NAICS n/a
SIC 2844 - Toilet Preparations
Sales $50,000,000-$100,000,000
# of Employees 240
Plant Area (Sq.Ft.) 155,000
Annual Production 2,000,000 Pieces
Production Hrs. Annual 2,314
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $132,849 3,697,245 kWh $0.04
Electricity Demand $80,407 9,772 kW-months/year $8.23
Electricity Fees $1,499 - $ -
Natural Gas $24,267 5,833 MMBtu $4.16
TOTAL ENERGY COSTS $253,327
RECOMMENDED SAVINGS* $760,518 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $682,458
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Primary Product Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Primary Product Increase in Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $ $ %
01: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$675,000
Cost:
$51,000
- - - - - - - - - - - - - - $675,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
$675,000
-
%
02: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$76,360
Cost:
$175,000
- - - - - - - - - - - - $76,360 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
$76,360
-
$
-
-
%
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,540
Cost:
$300
$2,540 97,597 - - - - - - - - - - - - - - $2,540
97,597
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
%
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,700
Cost:
-
- - $1,700 137 - - - - - - - - - - - - -
-
kWh
$1,700
137
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
%
05: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$1,213
Cost:
-
- - - - - - - - - - $1,213 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$1,213
-
$
-
-
$
-
-
%
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$980
Cost:
$1,840
- - - - $980 235 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$980
235
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
%
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$845
Cost:
$850
$190 7,327 $125 10 - - - - $530 - - - - - - - $190
7,327
kWh
$125
10
kW-months/year
-
-
MMBtu
-
-
Tgal
$530
-
$
-
-
$
-
-
$
-
-
%
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$830
Cost:
$180
- - - - $830 199 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$830
199
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
%
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$770
Cost:
$500
- - - - $770 184 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$770
184
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
%
10: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$280
Cost:
$36
- - - - - - $280 88,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$280
88,000
Tgal
-
-
$
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$760,518
Cost:
$229,706
$2,730 104,924 $1,825 147 $2,580 618 $280 88,000 $530 - $1,213 - $76,360 - $675,000 - $2,730
104,924
kWh
$1,825
147
kW-months/year
$2,580
618
MMBtu
$280
88,000
Tgal
$530
-
$
$1,213
-
$
$76,360
-
$
$675,000
-
%
TOTAL IMPLEMENTED Savings:
$682,458
Cost:
$54,706
$2,730 104,924 $125 10 $2,580 618 $280 88,000 $530 - $1,213 - - - $675,000 - $2,730
104,924
kWh
$125
10
kW-months/year
$2,580
618
MMBtu
$280
88,000
Tgal
$530
-
$
$1,213
-
$
-
-
$
$675,000
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Primary Product Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Primary Product Increase in Production