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IAC Assessment: AM0351
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IAC Assessment: AM0351
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IAC Center Texas A&M, College Station
Assessment Year 1999
Principal Product Plastic insulated beverage containers
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 160,000
Annual Production 42,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $233,532 6,391,266 kWh $0.04
Electricity Demand $118,836 14,630 kW-months/year $8.12
Electricity Fees $6,090 - $ -
Natural Gas $9,782 2,080 MMBtu $4.70
TOTAL ENERGY COSTS $368,240
RECOMMENDED SAVINGS* $1,844,725 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material Primary Product Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material Primary Product Increase in Production
$ kWh $ kW-months/year $ $ $ $ $ $ $ $ $ %
01: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$1,734,000
Cost:
-
- - - - - - - - - - - - $1,734,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
$1,734,000
-
%
02: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$95,090
Cost:
$7,400
- - - - - - - - $5,940 - $89,150 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$5,940
-
$
$89,150
-
$
-
-
%
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,730
Cost:
$1,225
$8,730 334,408 - - - - - - - - - - - - $8,730
334,408
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,970
Cost:
$820
$1,040 39,566 $1,930 156 - - - - - - - - - - $1,040
39,566
kWh
$1,930
156
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
05: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$2,790
Cost:
-
- - - - - - $2,790 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,790
-
$
-
-
$
-
-
$
-
-
%
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$585
Cost:
$860
$155 5,862 $100 8 $330 - - - - - - - - - $155
5,862
kWh
$100
8
kW-months/year
$330
-
$
-
-
$
-
-
$
-
-
$
-
-
%
07: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$560
Cost:
-
- - $560 45 - - - - - - - - - - -
-
kWh
$560
45
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$1,844,725
Cost:
$10,305
$9,925 379,836 $2,590 209 $330 - $2,790 - $5,940 - $89,150 - $1,734,000 - $9,925
379,836
kWh
$2,590
209
kW-months/year
$330
-
$
$2,790
-
$
$5,940
-
$
$89,150
-
$
$1,734,000
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material Primary Product Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material Primary Product Increase in Production