IAC Assessment: AM0356

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Implementation Grant Funding Opportunity Open

Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.

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IAC Center	Texas A&M, College Station
Assessment Year	1999
Principal Product	fabricated steel parts
NAICS	n/a
SIC	3444 - Sheet Metalwork
Sales	$10,000,000-$50,000,000
# of Employees	100
Plant Area (Sq.Ft.)	94,000
Annual Production	6,000,000 Pounds
Production Hrs. Annual	4,348
Location (State)	TX

Source	Yearly Cost	Usage	Unit	Unit Cost
Electricity Usage	$92,711	1,816,237	kWh	$0.05
Electricity Demand	$9,043	7,337	kW-months/year	$1.23
Natural Gas	$7,930	1,862	MMBtu	$4.26

TOTAL ENERGY COSTS	$109,684

RECOMMENDED SAVINGS*	$62,495	*Non-energy impacts included in savings. See recommendations below
IMPLEMENTED SAVINGS*	$13,555

#\|Description	Savings Cost	Status	Electricity Usage		Electricity Demand		Other Liquid (non-haz)		Solid Waste (non-haz)		Electricity Usage	Electricity Demand	Other Liquid (non-haz)	Solid Waste (non-haz)
#\|Description	Savings Cost	Status	$	kWh	$	kW-months/year	$	gal	$	lb
01: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS	Savings: $24,660 Cost: -		-	-	-	-	$24,660	8,380	-	-	- - kWh	- - kW-months/year	$24,660 8,380 gal	- - lb
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS	Savings: $12,500 Cost: -		-	-	$12,500	2,413	-	-	-	-	- - kWh	$12,500 2,413 kW-months/year	- - gal	- - lb
03: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY	Savings: $8,260 Cost: -		-	-	-	-	-	-	$8,260	40,000	- - kWh	- - kW-months/year	- - gal	$8,260 40,000 lb
04: 2.3212 OPTIMIZE PLANT POWER FACTOR	Savings: $5,710 Cost: $18,100		-	-	$5,710	2,083	-	-	-	-	- - kWh	$5,710 2,083 kW-months/year	- - gal	- - lb
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES	Savings: $3,570 Cost: $1,500		$3,570	111,665	-	-	-	-	-	-	$3,570 111,665 kWh	- - kW-months/year	- - gal	- - lb
06: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER	Savings: $2,790 Cost: $5,000		-	-	-	-	-	-	$2,790	11,700	- - kWh	- - kW-months/year	- - gal	$2,790 11,700 lb
07: 2.7134 USE PHOTOCELL CONTROLS	Savings: $1,960 Cost: $150		$1,030	35,463	$930	125	-	-	-	-	$1,030 35,463 kWh	$930 125 kW-months/year	- - gal	- - lb
08: 2.3212 OPTIMIZE PLANT POWER FACTOR	Savings: $1,950 Cost: $5,500		-	-	$1,950	775	-	-	-	-	- - kWh	$1,950 775 kW-months/year	- - gal	- - lb
09: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME	Savings: $730 Cost: -		$730	22,860	-	-	-	-	-	-	$730 22,860 kWh	- - kW-months/year	- - gal	- - lb
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS	Savings: $365 Cost: $940		$175	5,569	$190	26	-	-	-	-	$175 5,569 kWh	$190 26 kW-months/year	- - gal	- - lb

TOTAL RECOMMENDED	Savings: $62,495 Cost: $31,190		$5,505	175,557	$21,280	5,422	$24,660	8,380	$11,050	51,700	$5,505 175,557 kWh	$21,280 5,422 kW-months/year	$24,660 8,380 gal	$11,050 51,700 lb
TOTAL IMPLEMENTED	Savings: $13,555 Cost: $26,190		$4,775	152,697	$8,780	3,009	-	-	-	-	$4,775 152,697 kWh	$8,780 3,009 kW-months/year	- - gal	- - lb
	Savings Cost		$	kWh	$	kW-months/year	$	gal	$	lb
	Savings Cost		Electricity Usage		Electricity Demand		Other Liquid (non-haz)		Solid Waste (non-haz)		Electricity Usage	Electricity Demand	Other Liquid (non-haz)	Solid Waste (non-haz)