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IAC Assessment: AM0370
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IAC Assessment: AM0370
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IAC Center Texas A&M, College Station
Assessment Year 2000
Principal Product Steel forgings
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 181,400
Annual Production 100,000,000 Pounds
Production Hrs. Annual 5,886
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,543,029 72,773,448 kWh $0.02
Electricity Fees $38,478 - $ -
Natural Gas $180,644 51,423 MMBtu $3.51
TOTAL ENERGY COSTS $1,797,151
RECOMMENDED SAVINGS* $366,795 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $57,190
#|Description Savings
Cost
Status Electricity Usage Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product Electricity Usage Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product
$ kWh $ gal $ lb $ $ $ $ $ $
01: 4.453 RESCHEDULE BREAKS TO ALLOW FOR CONTINUOUS PRODUCTION Savings:
$222,000
Cost:
-
- - - - - - $222,000 - - - - - -
-
kWh
-
-
gal
-
-
lb
$222,000
-
$
-
-
$
-
-
$
02: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$48,780
Cost:
$500
- - - - - - $48,780 - - - - - -
-
kWh
-
-
gal
-
-
lb
$48,780
-
$
-
-
$
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$19,700
Cost:
$74,740
$19,700 849,941 - - - - - - - - - - $19,700
849,941
kWh
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 3.7214 REDUCE OR ELIMINATE WASTE Savings:
$17,500
Cost:
$2,120
- - $17,500 47,250 - - - - - - - - -
-
kWh
$17,500
47,250
gal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$26,200
Cost:
$2,200
$26,200 1,230,950 - - - - - - - - - - $26,200
1,230,950
kWh
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,950
Cost:
$500
$6,950 330,891 - - - - - - - - - - $6,950
330,891
kWh
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
07: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$6,870
Cost:
-
- - - - - - - - $6,870 - - - -
-
kWh
-
-
gal
-
-
lb
-
-
$
$6,870
-
$
-
-
$
08: 4.125 Savings:
$5,390
Cost:
-
- - - - - - - - - - $5,390 - -
-
kWh
-
-
gal
-
-
lb
-
-
$
-
-
$
$5,390
-
$
09: 2.7145 INSTALL SKYLIGHTS Savings:
$4,700
Cost:
$3,520
$4,700 222,450 - - - - - - - - - - $4,700
222,450
kWh
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
10: 2.7145 INSTALL SKYLIGHTS Savings:
$3,500
Cost:
$13,900
$3,500 167,937 - - - - - - - - - - $3,500
167,937
kWh
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
11: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$4,425
Cost:
$20
- - - - $4,425 31,200 - - - - - - -
-
kWh
-
-
gal
$4,425
31,200
lb
-
-
$
-
-
$
-
-
$
12: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$675
Cost:
$150
- - - - $675 18,750 - - - - - - -
-
kWh
-
-
gal
$675
18,750
lb
-
-
$
-
-
$
-
-
$
13: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$105
Cost:
-
$105 4,982 - - - - - - - - - - $105
4,982
kWh
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$366,795
Cost:
$97,650
$61,155 2,807,151 $17,500 47,250 $5,100 49,950 $270,780 - $6,870 - $5,390 - $61,155
2,807,151
kWh
$17,500
47,250
gal
$5,100
49,950
lb
$270,780
-
$
$6,870
-
$
$5,390
-
$
TOTAL IMPLEMENTED Savings:
$57,190
Cost:
$77,510
$26,755 1,185,814 $17,500 47,250 $675 18,750 - - $6,870 - $5,390 - $26,755
1,185,814
kWh
$17,500
47,250
gal
$675
18,750
lb
-
-
$
$6,870
-
$
$5,390
-
$
Savings
Cost
$ kWh $ gal $ lb $ $ $ $ $ $
Electricity Usage Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product Electricity Usage Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product