IAC logo
IAC Assessment: AM0379
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: AM0379
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Texas A&M, College Station
Assessment Year 2000
Principal Product Plastic bottles, blow molded containers
NAICS n/a
SIC 3085 - Plastics Bottles
Sales $10,000,000-$50,000,000
# of Employees 162
Plant Area (Sq.Ft.) 128,000
Annual Production 6,000,000 Pounds
Production Hrs. Annual 8,544
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $535,374 14,047,480 kWh $0.04
Electricity Demand $161,573 27,576 kW-months/year $5.86
Natural Gas $35,738 7,998 MMBtu $4.47
TOTAL ENERGY COSTS $732,685
RECOMMENDED SAVINGS* $47,129 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $45,549
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$18,600
Cost:
$30,600
- - $18,600 1,704 - - - - -
-
kWh
$18,600
1,704
kW-months/year
-
-
$
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$13,850
Cost:
-
- - $14,920 1,365 $(-1,070) - - - -
-
kWh
$14,920
1,365
kW-months/year
$(-1,070)
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,730
Cost:
$500
$5,730 238,863 - - - - - - $5,730
238,863
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$2,529
Cost:
$1,265
- - - - - - $2,529 - -
-
kWh
-
-
kW-months/year
-
-
$
$2,529
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,080
Cost:
-
$1,250 52,169 $830 76 - - - - $1,250
52,169
kWh
$830
76
kW-months/year
-
-
$
-
-
$
06: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$1,960
Cost:
-
- - - - - - $1,960 - -
-
kWh
-
-
kW-months/year
-
-
$
$1,960
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,110
Cost:
$2,310
$300 9,965 $810 61 - - - - $300
9,965
kWh
$810
61
kW-months/year
-
-
$
-
-
$
08: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$800
Cost:
-
$500 20,809 $300 28 - - - - $500
20,809
kWh
$300
28
kW-months/year
-
-
$
-
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$150
Cost:
$36
$150 6,155 - - - - - - $150
6,155
kWh
-
-
kW-months/year
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$320
Cost:
$170
$75 1,465 $10 2 $235 - - - $75
1,465
kWh
$10
2
kW-months/year
$235
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$47,129
Cost:
$34,881
$8,005 329,426 $35,470 3,236 $(-835) - $4,489 - $8,005
329,426
kWh
$35,470
3,236
kW-months/year
$(-835)
-
$
$4,489
-
$
TOTAL IMPLEMENTED Savings:
$45,549
Cost:
$32,365
$7,480 311,841 $34,650 3,173 $(-1,070) - $4,489 - $7,480
311,841
kWh
$34,650
3,173
kW-months/year
$(-1,070)
-
$
$4,489
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes