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IAC Assessment: AM0388
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IAC Assessment: AM0388
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IAC Center Texas A&M, College Station
Assessment Year 2001
Principal Product Polyethylene drums
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 34
Plant Area (Sq.Ft.) 35,000
Annual Production 712,000 Pieces
Production Hrs. Annual 8,104
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $302,269 5,739,760 kWh $0.05
Electricity Demand $77,245 12,334 kW-months/year $6.26
TOTAL ENERGY COSTS $379,514
RECOMMENDED SAVINGS* $36,645 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $31,525
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ lb $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$22,600
Cost:
$23,800
- - $22,600 1,952 - - - - - - -
-
kWh
$22,600
1,952
kW-months/year
-
-
lb
-
-
$
-
-
$
02: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$3,700
Cost:
-
- - - - - - - - $3,700 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$3,700
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,550
Cost:
$500
$3,550 80,760 - - - - - - - - $3,550
80,760
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
04: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$2,200
Cost:
-
- - - - $2,200 - - - - - -
-
kWh
-
-
kW-months/year
$2,200
-
lb
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,920
Cost:
$4,211
$1,940 44,100 $980 85 - - - - - - $1,940
44,100
kWh
$980
85
kW-months/year
-
-
lb
-
-
$
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$930
Cost:
-
$630 14,300 $300 26 - - - - - - $630
14,300
kWh
$300
26
kW-months/year
-
-
lb
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$745
Cost:
$310
$115 2,660 $45 4 - - $585 - - - $115
2,660
kWh
$45
4
kW-months/year
-
-
lb
$585
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$36,645
Cost:
$28,821
$6,235 141,820 $23,925 2,067 $2,200 - $585 - $3,700 - $6,235
141,820
kWh
$23,925
2,067
kW-months/year
$2,200
-
lb
$585
-
$
$3,700
-
$
TOTAL IMPLEMENTED Savings:
$31,525
Cost:
$24,610
$4,295 97,720 $22,945 1,982 - - $585 - $3,700 - $4,295
97,720
kWh
$22,945
1,982
kW-months/year
-
-
lb
$585
-
$
$3,700
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes