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IAC Assessment: AM0394
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IAC Assessment: AM0394
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IAC Center Texas A&M, College Station
Assessment Year 2001
Principal Product Oil & Water Well Screens
NAICS n/a
SIC 3533 - Oil And Gas Field Machinery
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 70,000
Annual Production 262 Thousand Feet
Production Hrs. Annual 0
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $95,040 1,529,050 kWh $0.06
Electricity Demand $15,973 5,512 kW-months/year $2.90
Natural Gas $29,800 5,166 MMBtu $5.77
TOTAL ENERGY COSTS $140,813
RECOMMENDED SAVINGS* $46,145 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,625
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,625
Cost:
$1,250
$15,625 258,300 - - - - - - - - $15,625
258,300
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,760
Cost:
$4,500
- - $4,760 408 - - - - - - -
-
kWh
$4,760
408
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$4,480
Cost:
$7,000
- - - - - - $4,480 106,520 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,480
106,520
Tgal
-
-
$
04: 2.7145 INSTALL SKYLIGHTS Savings:
$3,400
Cost:
$9,860
$3,400 67,700 - - - - - - - - $3,400
67,700
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,340
Cost:
$5,705
$2,610 40,685 $730 104 - - - - - - $2,610
40,685
kWh
$730
104
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,450
Cost:
$4,330
- - $2,450 448 - - - - - - -
-
kWh
$2,450
448
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,300
Cost:
-
$2,300 32,300 - - - - - - - - $2,300
32,300
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,280
Cost:
-
$2,280 32,060 - - - - - - - - $2,280
32,060
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$1,640
Cost:
$240
- - - - $1,640 286 - - - - -
-
kWh
-
-
kW-months/year
$1,640
286
MMBtu
-
-
Tgal
-
-
$
10: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,250
Cost:
-
- - - - $1,250 218 - - - - -
-
kWh
-
-
kW-months/year
$1,250
218
MMBtu
-
-
Tgal
-
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,220
Cost:
$2,000
$1,070 15,000 $150 28 - - - - - - $1,070
15,000
kWh
$150
28
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
12: 2.7145 INSTALL SKYLIGHTS Savings:
$1,000
Cost:
$3,170
$1,000 14,100 - - - - - - - - $1,000
14,100
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
13: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$975
Cost:
-
- - - - - - - - $975 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$975
-
$
14: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$655
Cost:
-
$530 7,880 $125 20 - - - - - - $530
7,880
kWh
$125
20
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
15: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$395
Cost:
$1,875
- - $395 72 - - - - - - -
-
kWh
$395
72
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
16: 2.7134 USE PHOTOCELL CONTROLS Savings:
$375
Cost:
-
$260 3,360 $115 10 - - - - - - $260
3,360
kWh
$115
10
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$46,145
Cost:
$39,930
$29,075 471,385 $8,725 1,090 $2,890 504 $4,480 106,520 $975 - $29,075
471,385
kWh
$8,725
1,090
kW-months/year
$2,890
504
MMBtu
$4,480
106,520
Tgal
$975
-
$
TOTAL IMPLEMENTED Savings:
$30,625
Cost:
$13,955
$23,075 366,705 $845 114 $1,250 218 $4,480 106,520 $975 - $23,075
366,705
kWh
$845
114
kW-months/year
$1,250
218
MMBtu
$4,480
106,520
Tgal
$975
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes