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IAC Assessment: AM0423
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IAC Assessment: AM0423
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IAC Center Texas A&M, College Station
Assessment Year 2002
Principal Product Refined petroleum products, sulfur
NAICS 324110 - Petroleum Refineries
SIC 2911 - Petroleum Refining
Sales >$500,000,000
# of Employees 325
Plant Area (Sq.Ft.) 0
Annual Production 42,000,000 BBL
Production Hrs. Annual 8,760
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,512,297 41,194,817 kWh $0.06
Natural Gas $43,870,282 10,982,620 MMBtu $3.99
TOTAL ENERGY COSTS $46,822,908
RECOMMENDED SAVINGS* $3,726,571 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,898,771
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Gas Personnel Changes Administrative Changes Water Consumption By-product Production Electricity Usage Natural Gas Other Gas Personnel Changes Administrative Changes Water Consumption By-product Production
$ kWh $ MMBtu $ MMBtu $ $ $ $ $ Tgal $ $
01: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$1
Cost:
-
- - - - - - - - $1 - - - - - -
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
$1
-
$
-
-
Tgal
-
-
$
02: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$189,000
Cost:
$1,540,000
- - $189,000 50,400 - - - - - - - - - - -
-
kWh
$189,000
50,400
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
03: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$1,809,500
Cost:
$25,000
- - - - $1,311,800 495,000 - - - - - - $497,700 - -
-
kWh
-
-
MMBtu
$1,311,800
495,000
MMBtu
-
-
$
-
-
$
-
-
Tgal
$497,700
-
$
04: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$703,100
Cost:
$9,000
- - $703,100 187,500 - - - - - - - - - - -
-
kWh
$703,100
187,500
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
05: 2.1336 INSTALL EQUIPMENT TO UTILIZE WASTE FUEL Savings:
$491,300
Cost:
$60,000
- - $491,300 131,000 - - - - - - - - - - -
-
kWh
$491,300
131,000
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
06: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$284,250
Cost:
$13,200
- - $284,250 75,800 - - - - - - - - - - -
-
kWh
$284,250
75,800
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
07: 4.632 CHANGE OPERATING CONDITIONS Savings:
$133,100
Cost:
$249,000
- - - - $133,600 50,400 - - - - - - $(-500) - -
-
kWh
-
-
MMBtu
$133,600
50,400
MMBtu
-
-
$
-
-
$
-
-
Tgal
$(-500)
-
$
08: 2.6125 KEEP EQUIPMENT CLEAN Savings:
$34,560
Cost:
$10,000
$34,560 1,080,000 - - - - - - - - - - - - $34,560
1,080,000
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
09: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$27,800
Cost:
$18,880
- - - - - - $27,800 - - - - - - - -
-
kWh
-
-
MMBtu
-
-
MMBtu
$27,800
-
$
-
-
$
-
-
Tgal
-
-
$
10: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$18,500
Cost:
$15,780
- - - - - - $18,500 - - - - - - - -
-
kWh
-
-
MMBtu
-
-
MMBtu
$18,500
-
$
-
-
$
-
-
Tgal
-
-
$
11: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$14,400
Cost:
-
- - - - - - - - - - $14,400 - - - -
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
$14,400
-
Tgal
-
-
$
12: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$9,100
Cost:
-
$9,100 284,000 - - - - - - - - - - - - $9,100
284,000
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
13: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$6,380
Cost:
$9,470
- - $6,380 1,700 - - - - - - - - - - -
-
kWh
$6,380
1,700
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
14: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$5,580
Cost:
-
$5,580 174,500 - - - - - - - - - - - - $5,580
174,500
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$3,726,571
Cost:
$1,950,330
$49,240 1,538,500 $1,674,030 446,400 $1,445,400 545,400 $46,300 - $1 - $14,400 - $497,200 - $49,240
1,538,500
kWh
$1,674,030
446,400
MMBtu
$1,445,400
545,400
MMBtu
$46,300
-
$
$1
-
$
$14,400
-
Tgal
$497,200
-
$
TOTAL IMPLEMENTED Savings:
$2,898,771
Cost:
$101,330
$49,240 1,538,500 $993,730 265,000 $1,311,800 495,000 $46,300 - $1 - - - $497,700 - $49,240
1,538,500
kWh
$993,730
265,000
MMBtu
$1,311,800
495,000
MMBtu
$46,300
-
$
$1
-
$
-
-
Tgal
$497,700
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ $ $ $ $ Tgal $ $
Electricity Usage Natural Gas Other Gas Personnel Changes Administrative Changes Water Consumption By-product Production Electricity Usage Natural Gas Other Gas Personnel Changes Administrative Changes Water Consumption By-product Production