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IAC Assessment: AM0439
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IAC Assessment: AM0439
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IAC Center Texas A&M, College Station
Assessment Year 2003
Principal Product Italian Food Products
NAICS 311991 - Perishable Prepared Food Manufacturing
SIC 2099 - Food Preparations, Nec
Sales $50,000,000-$100,000,000
# of Employees 500
Plant Area (Sq.Ft.) 130,000
Annual Production 66,000,000 Pounds
Production Hrs. Annual 6,096
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $495,793 9,295,180 kWh $0.05
Natural Gas $320,940 53,117 MMBtu $6.04
TOTAL ENERGY COSTS $1,001,081
RECOMMENDED SAVINGS* $1,118,120 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,118,120
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Personnel Changes Primary Raw Material Ancillary Material Cost Primary Product Electricity Usage Natural Gas Water Disposal Personnel Changes Primary Raw Material Ancillary Material Cost Primary Product
$ kWh $ MMBtu $ Tgal $ $ $ $ $ $ $ $
01: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$910,000
Cost:
$435,000
- - - - - - - - $910,000 - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
$910,000
-
$
-
-
$
-
-
$
02: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$79,200
Cost:
$1,200
- - - - - - $79,200 - - - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
$79,200
-
$
-
-
$
-
-
$
-
-
$
03: 3.7214 REDUCE OR ELIMINATE WASTE Savings:
$36,600
Cost:
$220
- - - - - - - - - - - - $36,600 - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
$36,600
-
$
04: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$31,700
Cost:
$270
- - - - - - $31,700 - - - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
$31,700
-
$
-
-
$
-
-
$
-
-
$
05: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$15,600
Cost:
$500
- - $15,600 1,930 - - - - - - - - - - -
-
kWh
$15,600
1,930
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
06: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$13,200
Cost:
$7,600
- - - - $13,200 6,504,000 - - - - - - - - -
-
kWh
-
-
MMBtu
$13,200
6,504,000
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,400
Cost:
$1,000
$10,400 260,000 - - - - - - - - - - - - $10,400
260,000
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$7,600
Cost:
$1,120
- - $7,600 940 - - - - - - - - - - -
-
kWh
$7,600
940
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,890
Cost:
$550
$990 25,000 $3,900 480 - - - - - - - - - - $990
25,000
kWh
$3,900
480
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,500
Cost:
$980
$4,500 112,000 - - - - - - - - - - - - $4,500
112,000
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,290
Cost:
$1,460
$430 10,700 - - - - $1,400 - - - $1,460 - - - $430
10,700
kWh
-
-
MMBtu
-
-
Tgal
$1,400
-
$
-
-
$
$1,460
-
$
-
-
$
12: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$1,140
Cost:
$400
- - - - $1,140 560,000 - - - - - - - - -
-
kWh
-
-
MMBtu
$1,140
560,000
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,118,120
Cost:
$450,300
$16,320 407,700 $27,100 3,350 $14,340 7,064,000 $112,300 - $910,000 - $1,460 - $36,600 - $16,320
407,700
kWh
$27,100
3,350
MMBtu
$14,340
7,064,000
Tgal
$112,300
-
$
$910,000
-
$
$1,460
-
$
$36,600
-
$
TOTAL IMPLEMENTED Savings:
$1,118,120
Cost:
$450,300
$16,320 407,700 $27,100 3,350 $14,340 7,064,000 $112,300 - $910,000 - $1,460 - $36,600 - $16,320
407,700
kWh
$27,100
3,350
MMBtu
$14,340
7,064,000
Tgal
$112,300
-
$
$910,000
-
$
$1,460
-
$
$36,600
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ $ $ $ $ $ $ $
Electricity Usage Natural Gas Water Disposal Personnel Changes Primary Raw Material Ancillary Material Cost Primary Product Electricity Usage Natural Gas Water Disposal Personnel Changes Primary Raw Material Ancillary Material Cost Primary Product