Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Texas A&M, College Station |
|---|---|
| Assessment Year | 2003 |
| Principal Product | Sealing components, gaskets |
| NAICS | 339991 - Gasket, Packing, and Sealing Device Manufacturing |
| SIC | 3053 - Gaskets, Packing And Sealing Devices |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 300 |
| Plant Area (Sq.Ft.) | 210,000 |
| Annual Production | 3,600,000 Pounds |
| Production Hrs. Annual | 7,344 |
| Location (State) | TX |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $484,746 | 11,244,018 | kWh | $0.04 |
| Electricity Fees | $240 | - | $ | - |
| Natural Gas | $560,600 | 100,228 | MMBtu | $5.59 |
| TOTAL ENERGY COSTS | $1,045,586 | |||
| RECOMMENDED SAVINGS* | $224,850 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $224,850 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Natural Gas | Personnel Changes | Ancillary Material Cost | Water Consumption | Electricity Usage | Natural Gas | Personnel Changes | Ancillary Material Cost | Water Consumption | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | MMBtu | $ | $ | $ | $ | $ | Tgal | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2113 REPAIR OR REPLACE STEAM TRAPS |
Savings: $101,200 Cost: $4,800 |
- | - | $101,200 | 18,100 | - | - | - | - | - | - |
- - kWh |
$101,200 18,100 MMBtu |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED |
Savings: $91,900 Cost: $16,800 |
- | - | $40,200 | 7,200 | - | - | $11,900 | - | $39,800 | - |
- - kWh |
$40,200 7,200 MMBtu |
- - $ |
$11,900 - $ |
$39,800 - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.1232 KEEP BOILER TUBES CLEAN |
Savings: $12,600 Cost: $500 |
- | - | $12,600 | 2,250 | - | - | - | - | - | - |
- - kWh |
$12,600 2,250 MMBtu |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $4,700 Cost: $21 |
$4,700 | 91,700 | - | - | - | - | - | - | - | - |
$4,700 91,700 kWh |
- - MMBtu |
- - $ |
- - $ |
- - Tgal |
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| 05: 2.1232 KEEP BOILER TUBES CLEAN |
Savings: $4,500 Cost: $500 |
- | - | $4,500 | 800 | - | - | - | - | - | - |
- - kWh |
$4,500 800 MMBtu |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS |
Savings: $3,600 Cost: $1,000 |
- | - | $3,600 | 643 | - | - | - | - | - | - |
- - kWh |
$3,600 643 MMBtu |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $2,800 Cost: $500 |
$2,800 | 54,800 | - | - | - | - | - | - | - | - |
$2,800 54,800 kWh |
- - MMBtu |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $2,640 Cost: $650 |
- | - | $2,640 | 470 | - | - | - | - | - | - |
- - kWh |
$2,640 470 MMBtu |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $710 Cost: $1,200 |
$190 | 3,680 | - | - | $380 | - | $140 | - | - | - |
$190 3,680 kWh |
- - MMBtu |
$380 - $ |
$140 - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT |
Savings: $200 Cost: $50 |
$200 | 4,000 | - | - | - | - | - | - | - | - |
$200 4,000 kWh |
- - MMBtu |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $224,850 Cost: $26,021 |
$7,890 | 154,180 | $164,740 | 29,463 | $380 | - | $12,040 | - | $39,800 | - | $7,890 154,180 kWh |
$164,740 29,463 MMBtu |
$380 - $ |
$12,040 - $ |
$39,800 - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $224,850 Cost: $26,021 |
$7,890 | 154,180 | $164,740 | 29,463 | $380 | - | $12,040 | - | $39,800 | - | $7,890 154,180 kWh |
$164,740 29,463 MMBtu |
$380 - $ |
$12,040 - $ |
$39,800 - Tgal |
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Savings Cost |
$ | kWh | $ | MMBtu | $ | $ | $ | $ | $ | Tgal | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Natural Gas | Personnel Changes | Ancillary Material Cost | Water Consumption | Electricity Usage | Natural Gas | Personnel Changes | Ancillary Material Cost | Water Consumption | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||