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IAC Assessment: AM0452
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IAC Assessment: AM0452
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Texas A&M, College Station
Assessment Year 2004
Principal Product Mattress pads, carpet pads, furniture pads
NAICS 314120 - Curtain and Linen Mills
SIC 2393 - Textile Bags
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 99,000
Annual Production 18,500,000 Pounds
Production Hrs. Annual 7,392
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $171,559 16,063 kWh $10.68
Natural Gas $291,054 42,623 MMBtu $6.83
TOTAL ENERGY COSTS $462,613
RECOMMENDED SAVINGS* $273,214 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $140,634
#|Description Savings
Cost
Status Electricity Usage Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Administrative Changes Ancillary Material Cost Primary Product
$ kWh $ $ $ $ $ $
01: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$120,000
Cost:
$3,700
- - - - - - $120,000 - -
-
kWh
-
-
$
-
-
$
$120,000
-
$
02: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$67,000
Cost:
$100,000
- - - - - - $67,000 - -
-
kWh
-
-
$
-
-
$
$67,000
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,400
Cost:
$500
$11,400 278,000 - - - - - - $11,400
278,000
kWh
-
-
$
-
-
$
-
-
$
04: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$13,600
Cost:
$2,300
- - - - - - $13,600 - -
-
kWh
-
-
$
-
-
$
$13,600
-
$
05: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$7,840
Cost:
-
$7,840 198,500 - - - - - - $7,840
198,500
kWh
-
-
$
-
-
$
-
-
$
06: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$4,740
Cost:
-
- - $4,740 - - - - - -
-
kWh
$4,740
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,600
Cost:
$21,200
$3,400 81,000 - - $1,200 - - - $3,400
81,000
kWh
-
-
$
$1,200
-
$
-
-
$
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$980
Cost:
-
$980 23,850 - - - - - - $980
23,850
kWh
-
-
$
-
-
$
-
-
$
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$43,054
Cost:
$139,284
$43,054 1,069,982 - - - - - - $43,054
1,069,982
kWh
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$273,214
Cost:
$266,984
$66,674 1,651,332 $4,740 - $1,200 - $200,600 - $66,674
1,651,332
kWh
$4,740
-
$
$1,200
-
$
$200,600
-
$
TOTAL IMPLEMENTED Savings:
$140,634
Cost:
$263,284
$58,834 1,452,832 - - $1,200 - $80,600 - $58,834
1,452,832
kWh
-
-
$
$1,200
-
$
$80,600
-
$
Savings
Cost
$ kWh $ $ $ $ $ $
Electricity Usage Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Administrative Changes Ancillary Material Cost Primary Product